Design Engineer 3 (Additive Manufacturing)

Responsibilities

• Aid in developing internal standards for additively manufactured parts, primarily using Laser Powder Bed Fusion, that meet aerospace quality requirements.
• Develop and execute plans to characterize AM material physical and mechanical properties, evaluate the quality of AM materials, and test the quality of AM produced parts.
• Collaborate with the design team, other Triumph Group sites, external partners, and suppliers to adapt and optimize design models for the AM build process.
• Lead the development, improvement, and implementation of additive manufacturing processes into Triumph’s design and development efforts.
• Create mechanical drawings for additively manufactured components within each application.
• Perform engineering calculations to support design work, utilizing knowledge of stress/strain, dynamics, kinematics, power transmission, etc.
• Timely preparation of initial drafts of associated engineering documentation, including Analysis Reports, Failure Investigation Reports, project deliverable documents, and Engineering Changes.
• Work with manufacturing and operations to ensure a smooth transition from design to fully manufacturable, high-quality parts.
• Continuously learn by maintaining technical knowledge and staying updated on developments related to aircraft drive systems, additive manufacturing industry trends, and design improvement opportunities.
• Occasional travel may be required.

Qualifications

• Bachelor’s degree in mechanical engineering, aerospace engineering, or material science.
• Two or more years of relevant design experience in a Laser Powder Bed Fusion/Selective Laser Melting production environment.
• Additional experience with gear and powertrain design and analysis software tools is preferred.
• Demonstrated knowledge and experience of machine design elements: housings, gears, bearings, seals, splines, lubricants, material selection, etc.
• Basic problem-solving/analytical skills, showing ingenuity and creativity.
• Proficiency with CAD software is required.
• Educational certificate in additive manufacturing fundamentals and practices from an educational institution or professional organization (ASTM, ASME, SME, etc.) is preferred.
• Intermediate-level understanding of and experience with AS13100 and AS9100D requirements for aircraft component design is preferred.
• Basic understanding of formal Qualification Standards such as DO160, MIL-STD-1587 and/or EUROCAE ED-14 is desirable.
• Basic knowledge of Geometric Dimensioning and Tolerancing is required.
• Proficiency in written and verbal communication.
• The capability to work efficiently and accurately, with an attention to detail, and in a team environment.
• High proficiency in Microsoft Word, Excel, Project, and PowerPoint.

Additional Information

All Positions at Triumph Geared Solutions require access to information or technology that is subject to the International Traffic in Arms Regulations (ITAR) and other US government security regulations. These laws do not permit access rights to non-US Citizens or to other unauthorized individuals. Therefore, presently all applicants must be US Citizens or US Permanent Residents (*green card holders*) and/or otherwise comply with ITAR requirements for access rights to be considered for a position.

Legally authorized to work in the United States without company sponsorship.

Pay

Comprehensive medical, dental, and vision coverage with plan options that provide flexibility and choice (including telehealth options)

Schedule

Paid parental leave, Paid/flexible time off in addition to paid company holidays, 401(k) with company match, Disability and life insurance, Incentives and performance-based rewards, Exciting growth and development opportunities empowered by our TRIUMPH Transformation and an entrepreneurial environment that encourages innovation and creativity