Jobs · Management · Texas

Deputy Director of Manufacturing

Allen Control Systems · Pflugerville, TX · 1 wk ago
On-siteManagementFull-time

The Deputy Director of Manufacturing serves as the operational leader responsible for executing daily manufacturing operations while helping scale ACS into a world-class production organization. Reporting to the VP of Manufacturing, this role ensures production goals, quality standards, safety initiatives, and operational excellence objectives are consistently achieved.

Responsibilities

  • Manufacturing Operations Leadership
    • Lead day-to-day manufacturing operations across multiple production areas
    • Drive production performance to meet delivery, quality, cost, and safety objectives
    • Partner with Production Managers and Supervisors to optimize throughput and resource utilization
    • Remove operational bottlenecks and rapidly resolve production issues
    • Ensure manufacturing schedules are executed while maintaining flexibility for changing priorities
  • Operational Excellence
    • Develop scalable manufacturing systems, standard work, and visual management processes
    • Drive Lean Manufacturing and continuous improvement initiatives throughout operations
    • Establish and monitor KPIs including:
      • Safety
      • Quality
      • On-Time Delivery
      • Throughput
      • Labor Efficiency
      • Inventory Accuracy
      • Overall Equipment Effectiveness (OEE)
    • Lead root cause investigations and implement corrective actions
  • Team Leadership & Development
    • Build, coach, and mentor Manufacturing Managers, Supervisors, and production leaders
    • Foster a culture of accountability, collaboration, and continuous improvement
    • Develop succession plans and leadership development programs
    • Partner with Recruiting and HR to support workforce planning and hiring efforts
    • Promote employee engagement while maintaining high performance standards
  • Production Scaling
    • Support the transition from low-rate to full-rate production
    • Develop capacity planning strategies aligned with company growth
    • Improve production flow, line balancing, and manufacturing efficiency
    • Partner with Engineering to ensure manufacturability of new products
    • Lead production readiness activities for new product introductions (NPI)
  • Cross-Functional Partnership
    • Collaborate closely with Supply Chain, Quality, Engineering, Facilities, Finance, and Program Management
    • Ensure material availability aligns with production schedules
    • Support design reviews with Design for Manufacturing (DFM) feedback
    • Drive cross-functional problem solving to improve manufacturing performance
  • Safety & Compliance
    • Champion a proactive safety culture across manufacturing operations
    • Ensure compliance with OSHA and company safety standards
    • Support implementation of EHS initiatives
    • Maintain compliance with quality management systems and regulatory requirements
  • Site Expansion
    • Support operational planning for the transition into ACS's new Pflugerville manufacturing facility
    • Assist with facility startup activities including equipment moves, workflow optimization, staffing, and production ramp
    • Help establish scalable manufacturing systems to support future company growth

Requirements

  • Bachelor's degree in Engineering, Manufacturing, Operations Management, or related field
  • 10+ years of manufacturing leadership experience
  • 5+ years leading managers and multiple manufacturing departments
  • Experience scaling manufacturing operations in a high-growth environment
  • Strong understanding of Lean Manufacturing principles
  • Experience with ERP/MRP systems
  • Proven success leading cross-functional teams
  • Strong analytical and problem-solving skills
  • Excellent communication and leadership abilities

Preferred Qualifications

  • Experience in defense, aerospace, robotics, automotive, or other highly regulated manufacturing environments
  • Experience supporting new facility launches or manufacturing expansions
  • Six Sigma certification (Green Belt or Black Belt)
  • Experience with New Product Introduction (NPI)
  • Familiarity with ISO 9001 and/or AS9100 quality systems
  • Experience working with DoD or government programs

Success in This Role

Within your first year, you will:

  • Improve manufacturing throughput while maintaining exceptional quality
  • Help successfully transition operations into our new Pflugerville facility
  • Build a high-performing manufacturing leadership team
  • Establish scalable production processes that support rapid company growth
  • Improve key operational metrics across safety, quality, delivery, and efficiency
  • Become a trusted operational partner to executive leadership

Benefits

  • Competitive salary
  • ACS Equity Package
  • Health, Dental, and Vision Insurance
  • Paid Time Off

This position will initially be based in our Austin facility before transitioning to our new manufacturing campus in Pflugerville, TX during Q3/Q4 2026.

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