Deputy Director of Manufacturing
Allen Control Systems · Pflugerville, TX · 1 wk ago
On-siteManagementFull-time
The Deputy Director of Manufacturing serves as the operational leader responsible for executing daily manufacturing operations while helping scale ACS into a world-class production organization. Reporting to the VP of Manufacturing, this role ensures production goals, quality standards, safety initiatives, and operational excellence objectives are consistently achieved.
Responsibilities
- Manufacturing Operations Leadership
- Lead day-to-day manufacturing operations across multiple production areas
- Drive production performance to meet delivery, quality, cost, and safety objectives
- Partner with Production Managers and Supervisors to optimize throughput and resource utilization
- Remove operational bottlenecks and rapidly resolve production issues
- Ensure manufacturing schedules are executed while maintaining flexibility for changing priorities
- Operational Excellence
- Develop scalable manufacturing systems, standard work, and visual management processes
- Drive Lean Manufacturing and continuous improvement initiatives throughout operations
- Establish and monitor KPIs including:
- Safety
- Quality
- On-Time Delivery
- Throughput
- Labor Efficiency
- Inventory Accuracy
- Overall Equipment Effectiveness (OEE)
- Lead root cause investigations and implement corrective actions
- Team Leadership & Development
- Build, coach, and mentor Manufacturing Managers, Supervisors, and production leaders
- Foster a culture of accountability, collaboration, and continuous improvement
- Develop succession plans and leadership development programs
- Partner with Recruiting and HR to support workforce planning and hiring efforts
- Promote employee engagement while maintaining high performance standards
- Production Scaling
- Support the transition from low-rate to full-rate production
- Develop capacity planning strategies aligned with company growth
- Improve production flow, line balancing, and manufacturing efficiency
- Partner with Engineering to ensure manufacturability of new products
- Lead production readiness activities for new product introductions (NPI)
- Cross-Functional Partnership
- Collaborate closely with Supply Chain, Quality, Engineering, Facilities, Finance, and Program Management
- Ensure material availability aligns with production schedules
- Support design reviews with Design for Manufacturing (DFM) feedback
- Drive cross-functional problem solving to improve manufacturing performance
- Safety & Compliance
- Champion a proactive safety culture across manufacturing operations
- Ensure compliance with OSHA and company safety standards
- Support implementation of EHS initiatives
- Maintain compliance with quality management systems and regulatory requirements
- Site Expansion
- Support operational planning for the transition into ACS's new Pflugerville manufacturing facility
- Assist with facility startup activities including equipment moves, workflow optimization, staffing, and production ramp
- Help establish scalable manufacturing systems to support future company growth
Requirements
- Bachelor's degree in Engineering, Manufacturing, Operations Management, or related field
- 10+ years of manufacturing leadership experience
- 5+ years leading managers and multiple manufacturing departments
- Experience scaling manufacturing operations in a high-growth environment
- Strong understanding of Lean Manufacturing principles
- Experience with ERP/MRP systems
- Proven success leading cross-functional teams
- Strong analytical and problem-solving skills
- Excellent communication and leadership abilities
Preferred Qualifications
- Experience in defense, aerospace, robotics, automotive, or other highly regulated manufacturing environments
- Experience supporting new facility launches or manufacturing expansions
- Six Sigma certification (Green Belt or Black Belt)
- Experience with New Product Introduction (NPI)
- Familiarity with ISO 9001 and/or AS9100 quality systems
- Experience working with DoD or government programs
Success in This Role
Within your first year, you will:
- Improve manufacturing throughput while maintaining exceptional quality
- Help successfully transition operations into our new Pflugerville facility
- Build a high-performing manufacturing leadership team
- Establish scalable production processes that support rapid company growth
- Improve key operational metrics across safety, quality, delivery, and efficiency
- Become a trusted operational partner to executive leadership
Benefits
- Competitive salary
- ACS Equity Package
- Health, Dental, and Vision Insurance
- Paid Time Off
This position will initially be based in our Austin facility before transitioning to our new manufacturing campus in Pflugerville, TX during Q3/Q4 2026.