Conventional / Sinker EDM Operator
W3Global · Rockford, IL · 1 mo ago
ManagementFull-time
Role Overview
An experienced Conventional (Sinker) EDM Operator with a minimum of 5 years of hands-on expertise is sought to join a precision-focused team. The role involves setting up, programming, operating, and maintaining RAM/Sinker EDM machinery to produce complex, high-accuracy components and tooling for demanding applications.
Key Responsibilities
- Machine operation & setup: Perform advanced setups, select tooling, align workpieces, and configure electrode systems.
- Blueprints & specifications: Interpret complex engineering drawings, 3D models, and GD&T specifications to maintain tolerances down to .0002".
- Electrode preparation: Fabricate, dress, inspect, and qualify graphite and copper tungsten electrodes.
- Process optimization: Define burn parameters, spark gaps, machine speeds, dielectric flushing, and duty cycles for alloys and tool steels.
- Quality control: Conduct in-process inspections using comparators, micrometers, height gauges, and CMM equipment to ensure zero-defect output.
- Maintenance & safety: Perform routine maintenance on EDM machines and filtration systems while maintaining a clean, safe work environment.
Required Qualifications
- Experience: Minimum 5 years operating Conventional/Sinker EDM machines in precision job shop, aerospace, or mold/die environments.
- Technical skills: Strong background in blueprint reading, GD&T, bench inspection, and electrode preparation.
- Machining math: Solid understanding of shop math, geometry, and trigonometry.
- Precision focus: Ability to work with tight-tolerance prototype and production components.
- Troubleshooting: Skilled in diagnosing cut issues, flushing problems, or surface finish defects and adjusting parameters independently.
Preferred Qualifications
- Experience with Mitsubishi & Sodick EDM controls or similar.
- Dual experience with Wire EDM or CNC Milling/Jig Grinding.
- Background in ISO 9001 or AS9100 quality environments.
Benefits
- Comprehensive health, dental, and vision insurance
- 401(k) retirement plan with company match
- Paid time off (PTO) and holidays
- Clean, climate-controlled work environment
- Opportunities for growth and training on advanced machinery