Controls Engineer

Connexion Systems & Engineering is seeking a Controls Engineer to support the design, integration, troubleshooting, and commissioning of advanced automation systems.

About the role

This role is responsible for electrical design, control system development, and hands-on problem solving for custom automation cells and standard machine offerings. The Controls Engineer will serve as a critical technical resource, bridging CNC machines, robotic systems, and third-party integrated equipment through control logic, communication infrastructure, and system validation. This position is ideal for an engineer who enjoys hands-on work, solving complex automation challenges, and collaborating across engineering and manufacturing teams.

Responsibilities

• Design and develop complete electrical control schematics for custom automation cells and standard machinery using CAD software.
• Create, program, and modify industrial control logic, including ladder logic, to manage machine communication, I/O systems, and integrated equipment.
• Design and configure electrical hardware systems, including safety circuits, HMIs, sensors, actuators, and related components.
• Troubleshoot complex electrical, software, and hardware issues during system build, debug, installation, and commissioning.
• Support in-house system validation and assist with customer-site start-up and integration activities.
• Travel to customer facilities to provide commissioning, troubleshooting, and service support.
• Collaborate with mechanical engineers, technicians, machinists, and external automation partners to ensure successful system integration.
• Develop and maintain technical documentation, including electrical drawings, wiring diagrams, component specifications, and control descriptions.
• Support continuous improvement efforts related to automation performance and system reliability.

Requirements

• Bachelor’s degree in Electrical Engineering, Mechanical Engineering, Controls Engineering, or related technical discipline.
• Experience designing and troubleshooting industrial control systems, automation equipment, or machine systems.
• Strong proficiency with electrical schematic design and CAD drafting.
• Experience programming industrial control logic, including ladder logic and I/O management.
• Hands-on troubleshooting experience with electrical systems, wiring, controls hardware, and software integration.
• Knowledge of industrial communication protocols such as Ethernet/IP and Profinet.
• Ability to read, interpret, modify, and create engineering drawings and technical documentation.
• Strong understanding of industrial electrical standards and safety requirements (NFPA 79 experience preferred).
• Excellent communication and collaboration skills.

Preferred Qualifications

• Experience with CNC machine integration, robotic automation, or custom machinery.
• Familiarity with FANUC robots or similar robotic systems.
• Experience supporting equipment installation and commissioning at customer sites.
• Certifications such as ISA Certified Control Systems Technician (CCST) are a plus.

Additional Details

• Travel Requirements: Approximately 25% domestic travel to customer sites.
• Employment Type: Full-time, permanent opportunity.

Pay

$100,000 - $110,000/year (based on experience)

Schedule

Monday – Friday, 1st shift

Location

Wayland, MA