Controls Engineer - 2nd shift

Job Summary Responsible for the troubleshooting and repair of complex PLC controlled production machinery and equipment including equipment failures and process related issues. Includes diagnosis, troubleshooting, breakdown, preventative and predictive measures, as well as the implementation of long term corrective measures. Work is of the technical nature where independent judgment is used and decisions are made within the limits of general practice policies. Works with minimal supervision and communicates progress effectively. Essential Functions Diagnose and correct problems with high volume automated production and CNC machining equipment (primarily Siemens PLC, Siemens 840D controllers, drives, vision systems, servo systems)Perform complete projects related to improvement and upgrades of above equipment, including documentation via maintenance management databases (i.e. Work Orders).Provide assistance to engineering personnel as neededUpdate documentation for equipmentComplete miscellaneous assignments as requiredWork in coordination with representatives from various machine builders and colleagues from GermanyInterpret, understand and modify electrical drawing and schematicsBe involved in machine installation and moves from a controls technician perspectiveParticipates in teams and cross-functional groupsProvides technical assistance and support to manufacturing operationsAbility to complete projects from beginning to end with little supervisionOther duties as assigned. Education Bachelors of Science degree in Electrical Engineering; or Associates of Science in in engineering field with equivalent experience Experience Minimum 3 to 5 years of experience in a similar field within a manufacturing environmentMinimum 2 to 4 years previous experience in machine building or automation troubleshooting Specific Skills Advanced knowledge of PLC logic and related controls. Understanding of manufacturing processesKnowledge of materials and methods of manufacturingBasic knowledge in spatial geometry and trigonometryAbility to interpret blueprints, electrical schematics, and drawings, understand GD&THigh level of analytical ability where problems are complexAptitude for learning new software and hardware systemsAbility to read and understand ladder logic and electrical one line diagramsProficiency in electrical trouble shootingExperience in machine building and automation troubleshootingUnderstanding of manufacturing processesPLC programming – esp (Siemens S7, 840D controller) or equivalent, HMI softwareIndustrial networking (Profibus, Ethernet)MechatronicsRobot programming and troubleshootingVision systems, 2D laser profiles, Servo controls (Promess preferred), load cells, dispensing systemsPneumatics and HydraulicsKnowledge of Microsoft Office (ie Excel, Outlook) computer software applications.Ability to communicate effectively both written and oral with all levels within the organizationUnderstand the relevance and importance of their activities and how they contribute to achieving quality objectives (UNIVERSAL per IATF 16949).Understanding of ISO 14001. Physical Requirements Must be able to walk/move about a 250,000 sq ft manufacturing facility: 80% of the timeMust be able to stand/walk/move about specific work area: 75% of the timeMust be able to bend/reach/twist/stoop: 40% of the timeMust be able to lift up to 30lbs on a frequent basis: 30% of the timeMust be able to lift over 30lbs on an infrequent basis: 10% of the timeMust be able to push/pull materials using motorized and non-motorized material handling equipment on an infrequent basis: 20% of the timeMust be able to sit at a work station: 80% of the timeMust be able to work and operate a computer terminal: 80% of the timeVision is required to analyze and process work; and to work on computer terminal/machine centers, etc. Hearing is essential for safety reasons; and to communicate with employees, supervisors, managers, vendors, suppliers and customers via conversation, group meetings, and/or phone conferencesAbility and willingness to travel domestically and internationally as required