Continuous Improvement Process Engineer
AFL · Kent, WA · 2 wk ago
Management$58k/yrFull-time
Responsibilities
- Establish, Maintain and improve production lines for fiber optic products
- Support New Product Introductions in collaboration with R&D and Engineering
- Select, design, and modify tooling, fixtures, and equipment as needed to improve safety, quality, throughput, and productivity objectives
- Develop, standardize, and maintain process and test work instructions
- Design and implement shop floor layouts and workflows
- Perform time studies and line balancing as needed
- Define, measure, and monitor process performance metrics to identify opportunities for product and process improvement
- Create and maintain preventive maintenance & calibration routines associated with production equipment
- Subject Matter expert on Manufacturing Process for fiber Optic Manufacturing
- Identify, justify, plan, and lead continuous improvement opportunities and capacity expansion projects using Lean Manufacturing tools
- Lead structured problem-solving and root cause analysis
- Plan and execute Kaizen events and improvement activities in partnership with Manufacturing
- Ensure visual factory, 5S, waste reduction, and standard work implementation
- Drive improvements and ensure they are sustained through documentation, training, and controls
- Supervise a Process Technician, Tooling Technician and Assembler dedicated to support process engineering activities
- Create & establish training, development, and certification plans for production associates and technicians
- Work with internal stakeholders and external suppliers to execute projects, resolve process & quality issues and introduce new processes, equipment, or methods that enhance manufacturing performance
- Interact with internal customers on technical, EHS and quality topics
- Perform other duties as required
Qualifications
- Bachelor’s degree in mechanical engineering, electrical engineering, industrial engineering or equivalent educational experience
- 4 to 6 years of experience with new product introduction, process development, or process engineering
- Knowledge of AutoCAD
- Experience with machine or precision mechanical assembly and test methods
- Experience with shop floor material handling equipment
- Experience leading multiple projects and supervising direct reports
- Knowledge of ISO-9000 based quality systems
- Experience of MRP/ERP systems
- Ability to travel as needed
- Experience with fiber optic assembly and test methods is preferred