Continuous Improvement Engr II

Responsibilities

• Contribute to the creation and implementation of AFL Manufacturing Excellence system (AME) of best practices to drive Lean vision, strategy, and policies.
• Model, teach and implement lean and continuous improvement techniques such as: 6S, standardized work, Value Stream Mapping, continuous flow, problem solving, lead-time reduction, set-up time reduction/SMED, and process flow improvement.
• Improve Visual factory supporting the daily management system, providing real time progress information for operators and routine review and response processes.
• Aid manufacturing team in identifying and eliminating the 8 wastes: Defects, Overproduction, Waiting, Not Involving Employees, Transportation, Inventory, Motion, and Over-Processing.
• Plan and execute successful Kaizen activities that are educational, fun and engaging which encourage others to want to improve.
• Develop analytical tools and reports, determine process performance baselines, maintain process performance measurements, and statistically analyze metrics to identify areas for process improvement.
• Identify opportunities, define and financially justify projects, facilitate project teams, and manage team activities (using good project management skills).
• Manage Monthly Net Productivity data collection and reporting, collaborating with Finance partners for validation.
• Maintain and improve OEE systems (AFL Manufacturing Optimization).
• Deploy strong capabilities in facilitation, influence, and follow up with cross functional teams.
• Input and hold responsibility for lean manufacturing.
• Implement and support cultural change across the organization and drive business growth.
• Ensure that the function operates in accordance with any health, safety and environmental policies and procedures to ensure the safety and wellbeing of staff and visitors.

Qualifications

• Bachelor’s degree in engineering (Industrial Engineering preferred)
• Demonstrated solid performer with 5+ years of manufacturing experience, cable manufacturing a plus
• Solid grasp and practical implementation of Industrial Engineering concepts
• Leverage Lean manufacturing experience and expertise
• Six Sigma Certification not required, but preferred
• Background in people management and project management
• Experienced user of MS Outlook and Office with intermediate or high Excel and Word
• Knowledge of Minitab or other statistical software is a plus
• Knowledge of Solidworks is a plus
• Practical understanding of EHS and quality
• Membership of an industry related professional body would be advantageous
• No pending, active, or a repetitive history of disciplinary action
• Dependable with exceptional attendance