Composite Technician Assembler

Duties and Responsibilities

• Assist in the preparation of molds and forms.
• Mark and cut tape, woven material, honeycomb, adhesive and similar materials following templates, guides or specific dimensions and sequences.
• Route, drill, trim, and install fasteners to blueprint dimensions and tolerances.
• Operate vacuum press as required.
• Absorb and install composite materials to molds.
• Fit and smooth successive layers of materials as necessary to secure build-up free from wrinkles, air pockets and voids following directions and instructions.
• Assemble Aircraft components using structural adhesives, rivets and threaded fasteners.
• Prepare surface and paint composite and metal components including bodywork, contour shaping and sanding.
• Apply spray application of epoxy paints, urethane and water based epoxy coatings, using a high volume low-pressure spray gun.
• Check expiration dates of materials prior to use, prepare proper mixes of resins and catalysts.
• May make continuity checks on work in progress and may monitor and verify quality in accordance with statistical process or other control procedures.
• Maintain records as required.
• Supports the quality process by maintaining work area in an orderly condition by returning tools, equipment and materials to storage areas.

Qualifications

• Typically requires High School diploma or equivalent and seven or more years of related experience.
• Must be able to verbally communicate, read and comprehend written and verbal instructions, detailed blueprints and other similar authorized drawings and documents, and be capable of doing basic mathematical calculations.
• Must be able to use hand tools, such as rollers, paper cutters, scissors, x-acto knives, electric heat gun and fixtures such as molds and mandrels.
• Familiarity with common shop tools such as band saws, disk sanders, drill press, wood lathe, etc.
• May require respirator certification.
• Must be able to work in a loud environment; work extended hours as required; and be able to lift assemblies weighing up to 50 lbs.
• Ability to obtain and maintain DoD Security Clearance required.