Composite Operator Level II - Assembly

Job Responsibilities

• Independently assemble parts, fittings, and subassemblies for aircraft structures using layout tools, hand tools, power tools, and fasteners such as bolts, screws, rivets, clamps, and chemical bonds
• Assemble prototypes or integrated-technology demonstrators for new or emerging aircraft environmental technologies in compliance with detailed product specifications and engineering requirements
• Attach brackets, hinges, clips, fittings, and hardware to secure or support components and subassemblies using mechanical fastening, bonding, or welding methods
• Perform preparation of components including cleaning, oiling, coating, sealing, or surface treatment prior to assembly or installation
• Join and integrate structural assemblies such as wings, tails, fuselage sections, and control surfaces in accordance with work orders and approved procedures
• Lay out, measure, and mark reference points, cut lines, and installation locations using jigs, templates, fixtures, and precision measuring instruments
• Position, align, and secure subassemblies in jigs or fixtures while verifying dimensional accuracy against blueprints, index points, and specifications
• Verify dimensions, tolerances, alignment, and clearances of assemblies, cable runs, and fittings using measuring tools including calipers, micrometers, and gauges
• Ensure proper fit, form, and function by cutting, trimming, filing, bending, smoothing, or reworking components as necessary
• Fabricate parts, details, and tools required for assembly or installation using shop machinery and manufacturing equipment
• Splice cables using clamps, fittings, or reweaving cable strands to restore strength and continuity
• Perform tube, seal, and hose splicing using approved bonding materials and aerospace processes

Qualifications

• A High School Diploma or GED
• 2 - 5 years of experience in aerospace or manufacturing assembly environments
• Demonstrated experience performing composite fabrication, assembly, and integration tasks; FAA Airframe & Powerplant (A&P) License preferred
• Experience working from engineering drawings, specifications, and work instructions

Required Skills & Abilities

• Advanced mechanical aptitude with proficiency using hand tools, power tools, and shop equipment
• Strong ability to interpret blueprints, schematics, and technical documentation
• Knowledge of composite materials, bonding processes, cable systems, and structural assemblies
• High attention to detail and strong quality mindset
• Effective communication and teamwork skills
• Ability to train and support less-experienced employees
• Capable of working independently with minimal supervision
• Strong problem solving and troubleshooting skills

Physical & Work Environment Requirements

• Ability to stand, bend, kneel, reach, and perform repetitive tasks for extended periods
• Ability to lift and carry materials up to weight 35–50 lbs.
• Mechanical, noise, chemicals, and solvents exposure in a manufacturing environment
• PPE required including gloves, safety glasses, respirators, and protective clothing