Composite Operator - Level I - Assembly

Job Responsibilities

• Independently assemble parts, fittings, and subassemblies for aircraft structures using layout tools, hand tools, power tools, and fasteners such as bolts, screws, rivets, clamps, and chemical bonds
• Assemble prototypes or integrated-technology demonstrators for new or emerging aircraft environmental technologies in compliance with detailed product specifications and engineering requirements
• Attach brackets, hinges, clips, fittings, and hardware to secure or support components and subassemblies using mechanical fastening, bonding, or welding methods
• Perform preparation of components including cleaning, oiling, coating, sealing, or surface treatment prior to assembly or installation
• Join and integrate structural assemblies such as wings, tails, fuselage sections, and control surfaces in accordance with work orders and approved procedures
• Lay out, measure, and mark reference points, cut lines, and installation locations using jigs, templates, fixtures, and precision measuring instruments
• Position, align, and secure subassemblies in jigs or fixtures while verifying dimensional accuracy against blueprints, index points, and specifications
• Verify dimensions, tolerances, alignment, and clearances of assemblies, cable runs, and fittings using measuring tools including calipers, micrometers, and gauges
• Ensure proper fit, form, and function by cutting, trimming, filing, bending, smoothing, or reworking components as necessary
• Fabricate parts, details, and tools required for assembly or installation using shop machinery and manufacturing equipment
• Splice cables using clamps, fittings, or reweaving cable strands to restore strength and continuity
• Perform tube, seal, and hose splicing using approved bonding materials and aerospace processes

Quality, Documentation & Troubleshooting

• Interpret and work from engineering drawings, specifications, schematics, and travelers independently
• Accurately complete production records, inspection documentation, and electronic data entry
• Identify, document, and communicate nonconformances, defects, or process deviations
• Perform self-inspection of work and support Quality personnel as required
• Assist with troubleshooting manufacturing issues and recommend corrective actions

Leadership, Training & Continuous Improvement

• Provide training, guidance, and mentoring to Level I Assembly Operators
• Support cross training initiatives and process improvement activities
• Participate in prototype builds, development programs, and continuous improvement efforts
• Demonstrate leadership by modeling adherence to safety, quality, and operational standards

Safety, Environmental & Housekeeping

• Ensure compliance with all Environmental, Health, and Safety (EHS) requirements
• Properly handle, store, and dispose of chemicals, materials, and waste
• Capture and segregate waste materials such as aluminum swarf, cutting fluids, and solvents according to company protocols
• Maintain a clean, organized, and FOD free work area
• Use required personal protective equipment (PPE) consistently