Blending Operator II

About the role

The Blending Operator II (BO2) is a key role in the production process, providing advanced support in the daily operation of blending equipment, material handling, quality control, and process improvement. BO2s possess a higher level of expertise in machine operation, troubleshooting, and training junior operators. They demonstrate leadership capabilities by assisting in process optimization and ensuring compliance with production metrics. This role requires a deep understanding of Good Manufacturing Practices (GMP), equipment calibration, and workflow coordination to optimize efficiency and maintain high-quality standards. Additionally, BO2s serve as a communication bridge between production leadership, leads, and management, ensuring clear and accurate information flow regarding production schedules, equipment status, and operational challenges.

Responsibilities

• Operate all blending and packaging equipment at an advanced proficiency level, ensuring efficiency and adherence to safety protocols.
• Troubleshoot equipment malfunctions and work closely with maintenance personnel to minimize downtime.
• Provide mentorship and training to Blending Operator I (BO1) team members, sharing best practices and reinforcing operational standards.
• Lead by example in adhering to Standard Operating Procedures (SOPs) and fostering a culture of continuous improvement.
• Gather, weigh, and verify ingredients for blend processing, ensuring batch consistency and compliance with production specifications.
• Select and configure the appropriate blender based on order size, ingredient characteristics, and machine capacity.
• Operate precision measuring instruments and automated blending systems to achieve optimal product quality.
• Conduct in-process inspections and submit samples of blends to Quality Control and third-party testing.
• Package, label, and prepare finished products for shipment per production orders, ensuring proper documentation and traceability.
• Maintain detailed production logs, ensuring accuracy in inventory tracking, material usage, and lot traceability.
• Oversee facility cleanliness, post-maintenance sanitation, and preventative maintenance tasks to ensure equipment longevity.
• Cook with the Quality Control (QC) department to ensure strict compliance with GMP and HACCP standards.
• Participate in process improvement initiatives, identifying areas for increased efficiency, cost savings, and waste reduction.
• Lead safety initiatives, ensuring proper use of Personal Protective Equipment (PPE) and adherence to all workplace safety regulations.

Requirements

• Proven experience operating and troubleshooting blending, sampling, and packaging equipment in a production setting.
• Strong mechanical aptitude with the ability to identify and resolve equipment malfunctions quickly.
• Experience training and mentoring junior operators, demonstrating leadership skills within the production team.
• Ability to execute batch production processes with precision, ensuring compliance with established formulas and quality standards.
• Demonstrates advanced proficiency in material handling, measuring, sampling, packaging, and shipping logistics.
• Proficiency in using computerized control systems for equipment operation and process monitoring.
• Experience in GMP and HACCP compliance; previous audit or quality assurance exposure is a plus.
• High level of independence and initiative is required, with the ability to make informed decisions to optimize production workflow.
• Excellent organizational and multitasking skills to manage multiple production orders efficiently.
• Strong mathematical skills for precise measuring, scaling, and batch adjustments.
• Forklift certification preferred or ability to obtain certification within 30 days of hire.
• High school diploma required; relevant technical certifications or training programs are a plus.
• Minimum of two to three years of experience in a blending, fermentation, or production environment, with a strong understanding of industrial mixing processes.
• Majority of work is conducted in a fermentation production facility and includes frequent exposure to wet, humid, dusty, and noisy conditions.
• Work includes lifting (up to 50 lbs.), standing, walking, as well as occasional scooping, kneeling, or crouching.
• May be exposed to airborne particles and chemicals used in fermentation production facilities.
• Mandated use of company-issued uniform and Personal Protective Equipment (PPE).
• Adherence to all company safety procedures and regulations to maintain a safe working environment.