BIW Tolerance Simulation Lead

About the role

The Tolerance Analysis Engineer will lead cross-functional teams to ensure Body and Exterior Build Objectives, Interior Build Objectives, and Chassis Build/functional Objectives are met. This role involves working with Product Design and Operations (PDO), Advanced Programs and Engineering teams early in the program timeline. The focus is on using 3D Tolerance Analysis to develop Product and Process Specifications that meet finished vehicle Dimensional and Functional Objectives. Additionally, the role requires developing and implementing product and process countermeasures based on tolerance analysis.

Responsibilities

• Develop and implement product and process countermeasures based on tolerance analysis
• Use 3D Tolerance Analysis to develop BIW and Subassemblies tolerances, Load and clearance studies for interior and tolerance analysis to ensure Chassis decking, wheel alignment, and driveline alignment dimensional and functional objectives are met
• Re-run tolerance analysis to ensure no degradation to Dimensional and Functional Objectives based on Supplier feedback

Qualifications

• Bachelor’s degree
• Minimum 7 years automotive experience
• Strong GD&T experience
• Strong organizational, written, and verbal communication skills
• High level of analytical skills for problem-solving
• Proficient in Teamcenter Visualization, PowerPoint, Word, and Excel
• Strong understanding of statistical tolerances
• Understanding of tolerance paths and running basic tolerance stacks
• Experience with 3-Dimensional Tolerance Analysis, especially 3-DCS
• Ability to work with cross-functional teams to ensure the assembly plant will be capable of achieving build objectives with the plan of record part design, part tolerances, and assembly process
• Experience evaluating product, process, and tolerance alternatives to optimize designs where dimensional performance is critical

Preferred Qualifications

• Master’s degree preferred
• Preferred automotive experience in sheet metal stampings, body shop manufacturing, general assembly manufacturing including chassis, interior, and exterior trim
• GD&T ASME Y14.5 certification with experience in automotive applications
• Experience with 3-Dimensional Tolerance Analysis, especially 3-DCS
• 5 years’ experience solving dimensional quality issues in a manufacturing plant
• 5 years’ experience with dimensional measurement and statistical quality control

Benefits

Salaried Employee Benefits (US, Non-Represented): Comprehensive coverages encompassing the Physical, Mental, Emotional, and overall Wellbeing of our employees, including short- and long-term disability. Annual Incentive Plan (SAIP), 401k with Employer Match & Contribution (max 8%), SoFi Student Loan Refinancing. Paid time includes company holidays, vacation, and Float/Wellbeing Days. 12 Weeks paid Parental Leave, Domestic Partner Benefits, Family Building Benefit, Marketplace, Life/Disability and other Insurances. Annual training, tuition reimbursement and discounts, Business Resource & Intra-professional Groups. Comprehensive Company Car Program and Vehicle Discounts. Vehicle discounts include family and friends. Equal Opportunity Employer.

Pay

N/A

Schedule

N/A