Barbaric Operator/Material Handler

Job Summary

As a Door Storage & Retrieval Operator, you will manage our Automated Door Storage & Retrieval Systems (Rosie & The Claw) to support efficient production processes. Your responsibilities include accurately storing and retrieving stock door slabs, reviewing store-in and store-out queues, coordinating with production departments, and ensuring accurate data entry and workflow management.

Responsibilities

• Review the “Store-In” queue and prioritize unfinished work from the prior shift.
• Plan storage strategy based on the Incoming Door Slab Delivery Schedule and assist the Receiving Team.
• Flip door slabs and prepare door slab stacks for the Automated Door Storage & Retrieval System.
• Confirm all Door Slab SKU Part Numbers before storing in the system.
• Scan or enter Door Slab SKUs and total quantities accurately.
• Manage and oversee the workflow of door slabs being stored throughout the day.
• Handle returns from Production and ensure they are stored properly.
• Communicate shift transition to the 2nd Shift Operator to ensure continuity.
• Review the “Store-Out” queue and prioritize unfinished work.
• Work with Production Supervisors to develop a pallet build strategy.
• Coordinate with Production Departments to communicate pallet build status.
• Confirm the accuracy of the “as built” door slab pallet.
• Verify the Door Slab Pallet Summary sheet and apply it to the pallet.
• Ensure timely delivery of built door slab pallets to the designated production cells.
• Track the A/P Operator Panel Release workflow throughout the day.
• Provide an end-of-shift update to the 2nd Shift Operator for a smooth transition.
• Maintain system functionality, document issues, and report abnormalities.
• Monitor the Door Flipper and document any malfunctions.
• Inspect door slabs for compliance with quality standards and provide feedback to the Purchasing Manager or Buyer/Planner.
• Manage Slip-sheet Kanban inventory and perform cycle counts and adjustments.
• Fill out and process INVACT Forms for damaged slabs, label them, and report them to the responsible Buyer/Planner or Supervisor.
• Operate machinery and equipment safely, adhere to safety protocols, and use personal protective equipment.
• Maintain a clean, organized, and efficient work environment following 5S standards (Sort, Set, Shine, Standardize, Sustain & Safety).
• Work with the Facility Manager to ensure proper maintenance of machinery, including oiling, replacing blades, and cleaning.

Required Education & Experience

• Manufacturing Background: Previous experience in a manufacturing environment preferred.
• Educational Requirements: High School diploma, vocational school certification, or GED.
• Language & Communication: Strong ability to read, write, speak, and comprehend English with well-developed oral and written communication skills.
• Technical Skills: Proficiency in email, Microsoft Word, and ERP/MRP production software tools.
• Product Knowledge: In-depth understanding of stock door slabs used in manufacturing interior and exterior prehung door units.
• Team & Independent Work: Ability to work both independently and collaboratively as part of a team.
• Analytical & Problem-Solving: Strong problem-solving skills and a sense of urgency to meet production demands.
• Multi-Tasking & Organization: Proven ability to manage multiple tasks effectively and maintain organization.
• Schedule Flexibility: Willingness to work a flexible schedule, including extended hours and Saturdays as required.
• Machine, Equipment & Tools Skills: Operate forklift (certified forklift operator license to be certified in-house), capable of lifting up to 30 lbs. independently and up to 100 lbs. with assistance, and comfortable carrying up to 30 lbs. independently and up to 600 lbs. with assistance.

Physical Demands

• Clear Screening Requirements: Candidates must successfully pass a post-offer drug test, physical examination, and consent to a background check.
• Physical Endurance/Active Movement: Be prepared to stand and walk for 8 hours a day on a concrete floor, performing repetitive tasks. Frequent stooping, reaching, and bending are required to gather materials.
• Lifting Requirements: Capable of lifting up to 30 lbs. independently and up to 100 lbs. with assistance.
• Fork Lift: Certified Forklift Operator license (to be certified in-house).
• Carrying Capacity: Comfortable carrying up to 30 lbs. independently and up to 100 lbs. with assistance.
• Pushing/Pulling: Capable of pushing and pulling rolling carts of interior door products weighing up to 300 lbs. independently and up to 600 lbs. with assistance.
• Visual Acuity: Must have strong near and far-sighted vision.
• Auditory Awareness: Must be able to hear and identify machinery sounds to ensure safe operation.

Work Environment

• Warehouse Conditions: Work in a shop warehouse building with variable temperatures depending on the weather.
• Overtime Requirements: Must be able to work overtime, including Saturdays, as needed to meet production demands.

Required Tools or Clothing

• Protective Footwear: Impact-resistant with reinforced toe, puncture-resistant, and slip-resistant.
• Safety Glasses: Must meet ANSI Z87 requirements with side shields (provided by the company).
• Measurement Tools: Tape Measure.

Work Attire

• Shirt or sweatshirt: No hooded sweatshirts with strings, no offensive graphics.
• Pants: Jeans or pants (no sweatpants).
• Knee-Length Shorts: No gym shorts.

Hair & Grooming

• Long Hair & Beards: Must be tied up.
• Nail Length: For safety purposes, nails must not extend more than ¼” past the fingertip.