Automation Continuous Improvement Engineer

About the Role

Under the direction of the Director of Automation, the Automation Continuous Improvement Engineer is responsible for analyzing, developing, supporting, and documenting ongoing continuous improvement projects within the Automation Engineering department to increase the efficiency, operation, and readiness of the plant's automation equipment. This role ensures compliance with HellermannTyton's Quality and EHS certifications by supporting all corporate policies, procedures, work instructions, and required documentation. The CI Engineer will use Six Sigma tools to analyze and support recommendations for machine improvements and cost-saving projects.

Responsibilities

• Provide analytical data and documentation to support machine improvements that will lead to improved machine efficiencies.
• Collaborate and review suggested design improvements with the Automation Engineer Design Team.
• Ensure conformance to engineering codes, IATF16949, and HellermannTyton standards for quality.
• Use CAD/SolidWorks software to create, modify, and update drawings within the EPDM vault.
• Use AB software to create, modify, and update machine Programmable Logic Control programs as required.
• Modify and update CAD/SolidWorks files in accordance with standard processes in the department.
• Possess advanced skills with vision systems and integration for quality inspections.
• Build and develop strong working relationships with cross-functional teams to work toward common goals and project outcomes defined by Operations plant management.
• Participate in project handoff processes that require process optimization, process flow, and assisting with training as required.
• Evaluate high scrap machines/cells using problem-solving techniques, including analysis of material, tooling, process, or equipment, and prepare data to support recommendations/findings.
• Lead cross-functional teams to successful project completion outcomes, as directed by the Director of Automation and Operations management team.
• Recommend and implement measures to improve equipment performance, quality, and production methods.
• Stay current with technology and industry standards.
• Comply with all quality and safety regulations in compliance with OSHA and HellermannTyton policy.
• Travel as needed on an "as-needed" basis.
• Attend meetings with cross-functional teams to review project work and direction.
• Lend support through training and technical advice to help other technicians become more efficient.
• Wear designated Personal Protective Equipment (PPE) when entering the manufacturing area and other identified locations.

Requirements

• Bachelor of Science (B.S.) or equivalent from a four-year college or technical school with 3+ years of experience in Automation Design/Integration and Continuous Improvement projects involving automation.
• Ability to read and interpret documents such as technical specifications, schematics, and ladder logic.
• Certified Six Sigma Green Belt is preferred.
• Ability for overnight travel by air or land as needed.
• Must have a valid driver's license, with an acceptable driving record, along with adequate insurance.

Skills

• Use of SolidWorks/CAD systems.
• Use of AB Programmable Logic Control software.
• Six Sigma methodologies and practices.
• Project management skills and creating documentation.
• Ensure conformance to ASME codes as required.
• Follow all IATF16949 and company standards for quality and manufacturability.
• Manage and leverage resources to complete projects on time and within budget.
• Vision system integration and control.
• Ability to define problems, collect data, establish facts, and draw valid conclusions to recommend improvements.
• Ability to effectively present information and respond to questions from groups, managers, and fellow team members.
• Experience in communicating with suppliers and vendors.
• Basic to advanced skills in pneumatic systems.
• Advanced Programmable Logic Control knowledge.