Jobs · OTHR · Virginia

Associate Director, Technical Operations - Small Molecule Drug Substance

Merck · Elkton, VA · 1 mo ago
OTHR$142k–$224k/yrFull-time

About the role

The successful candidate will provide technical leadership and operational support for the startup, technology transfer, validation, and ongoing commercial manufacture of active pharmaceutical ingredients (APIs).

Responsibilities

  • Technical Leadership

    • Recognized subject matter expert in Drug Substance process support, and commercial manufacturing
    • Provide technical oversight and hands-on leadership for API manufacturing processes, including: Chemical synthesis, Purification, Crystallization and drying operations
    • Support the Capital Project Team, contributing to design, commissioning, qualification, and startup readiness
    • Lead process scale-up, technology transfer, and validation (pre-PPQ, PPQ) activities for assigned processes
    • Drive improvements in process performance, yield, robustness, and impurity control
    • Analyze technical data and support decision-making for process performance and improvements
    • Identify and escalate risks, proposing practical, science-based solutions
  • Technology Transfer

    • Lead and execute technology transfer activities for assigned processes across internal sites and external partners
    • Support development and execution of tech transfer plans aligned with project timelines
    • Provide technical support for: Raw material evaluation, Process fit and manufacturability, Scale-up readiness
    • Ensure accurate process documentation, knowledge transfer, and batch record readiness
    • Support process validation and continued process verification
  • Operational Excellence

    • Partner with Manufacturing to ensure safe, efficient, and reliable plant performance
    • Provide direct technical support to: Campaign preparation, execution, and follow-up, Process troubleshooting during manufacturing
    • Lead and support deviation investigations, OOS, and CAPA, applying structured root cause analysis
    • Monitor process performance and cycle times, identifying improvement opportunities
    • Drive continuous improvement initiatives for yield, cycle time, and cost
    • Support process optimization and debottlenecking activities
  • Regulatory & Compliance

    • Ensure assigned processes operate in compliance with cGMP and regulatory expectations
    • Support inspection readiness and audit activities
    • Contribute to regulatory submissions and responses, including data generation and technical input
    • Ensure data integrity and adherence to quality and safety standards
    • Maintain compliance from startup through commercial operations
  • Cross-functional Leadership

    • Collaborate with Engineering, Capital Projects, R&D, Quality, Supply Chain, and Manufacturing
    • Act as a technical representative for assigned processes within cross-functional teams
    • Support technology transfer and process improvements across the network
    • Participate in interactions with external partners and CMOs as required
    • Contribute to technical reviews and governance forums
  • People, Capability & Business Leadership

    • Lead and develop a team of technical specialists and engineers
    • Provide coaching, technical guidance, and performance feedback
    • Support resource planning and execution of departmental priorities
    • Contribute to budget tracking and departmental administration
    • Support recruitment, onboarding, and capability development initiatives

Qualifications

  • Education:

    • Degree (BSc/BEng/Masters) or higher in Chemistry, Chemical Engineering, or related discipline
  • Experience:

    • Significant experience (typically 10+ years) in: API process development and/or manufacturing
    • Strong background in: Process chemistry and scale-up, Process, equipment, and cleaning validation
    • Working knowledge of: cGMP manufacturing operations, Regulatory expectations and inspection readiness
    • Experience with: Deviation management and investigations, Electronic batch records and process systems (e.g., DeltaV)
    • Exposure to capital projects, CQV, and facility startup
    • Strong analytical, problem-solving, and communication skills
    • Ability to work effectively across cross-functional teams and multiple priorities

Preferred Skills

  • Adaptability
  • Automation Systems
  • Biopharmaceutical Industry
  • Business Management
  • Capital Project Management
  • Change Management
  • Chemical Engineering
  • Clinical Manufacturing
  • Commercialization
  • Data Analysis
  • Data Integrity
  • Decision Making
  • Drug Product Manufacturing
  • Interpersonal Relationships
  • Knowledge Transfer
  • Lean Manufacturing
  • Manufacturing Scale-Up
  • Operational Excellence
  • Process Documentation
  • Process Optimization
  • Regulatory Compliance
  • Root Cause Analysis (RCA)
  • Strategic Thinking

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