Associate Process Engineer, Technical Operations - Small Molecule Drug Substance
Merck · Elkton, VA · 3 days ago
Manufacturing$72k–$113k/yrFull-time
About the role
We are seeking an Assoc. Process Engineer, Technical Operations – Drug Substance to join our dynamic team. This role offers an opportunity to contribute to the development and manufacture of active pharmaceutical ingredients (APIs) in a forward-thinking, research-intensive biopharmaceutical setting.
Responsibilities
- Support the Capital Project Team, contributing to design, commissioning, qualification, and startup readiness
- Take ownership of assigned process equipment and manufacturing processes
- Support technology transfer, and validation activities (e.g. pre-PPQ, PPQ)
- Analyse process data to support performance monitoring, troubleshooting, and improvement
- Provide on-the-floor technical support during manufacturing campaigns
- Execute technology transfers for new products and processes into the facility
- Contribute to process fit assessments, scale-up readiness, and manufacturability evaluations
- Support development and review of batch documentation and process instructions
- Aid in integration of new technologies into manufacturing operations
- Identify and implement improvements in process robustness, product quality, and plant performance
- Contribute to cleaning and turnaround optimisation activities
- Assist in deviation investigations, root cause analysis, and implementation of CAPAs
- Maintain process performance, yields, and cycle times to identify improvement opportunities
- Ensure all activities are conducted in compliance with cGMP, safety, and environmental standards
- Support campaign preparation, execution, and post-campaign review activities
- Aid in regulatory and inspection readiness activities
- Ensure accurate documentation of process knowledge, investigations, and improvements
- Work closely with Manufacturing, Quality, Engineering, Supply Chain, and R&D teams
- Provide technical input into projects, process changes, and ongoing operations
Qualifications
- Bachelor's Degree in Chemical or Process Engineering or related discipline
- Typically 1–4+ years’ experience in API manufacturing, process development, or related pharmaceutical environment
- Exposure to API processing operations and scale-up
- Understanding of cGMP manufacturing and regulatory expectations
- Experience in one or more of: Process support or development, Technology transfer, Manufacturing operations
Skills
- Strong analytical and problem-solving capability
- Effective communication and collaboration across cross-functional teams
- Proactive, self-driven approach to continuous improvement