Jobs · Manufacturing · Virginia

Associate Process Engineer, Technical Operations - Small Molecule Drug Substance

Merck · Elkton, VA · 3 days ago
Manufacturing$72k–$113k/yrFull-time

About the role

We are seeking an Assoc. Process Engineer, Technical Operations – Drug Substance to join our dynamic team. This role offers an opportunity to contribute to the development and manufacture of active pharmaceutical ingredients (APIs) in a forward-thinking, research-intensive biopharmaceutical setting.

Responsibilities

  • Support the Capital Project Team, contributing to design, commissioning, qualification, and startup readiness
  • Take ownership of assigned process equipment and manufacturing processes
  • Support technology transfer, and validation activities (e.g. pre-PPQ, PPQ)
  • Analyse process data to support performance monitoring, troubleshooting, and improvement
  • Provide on-the-floor technical support during manufacturing campaigns
  • Execute technology transfers for new products and processes into the facility
  • Contribute to process fit assessments, scale-up readiness, and manufacturability evaluations
  • Support development and review of batch documentation and process instructions
  • Aid in integration of new technologies into manufacturing operations
  • Identify and implement improvements in process robustness, product quality, and plant performance
  • Contribute to cleaning and turnaround optimisation activities
  • Assist in deviation investigations, root cause analysis, and implementation of CAPAs
  • Maintain process performance, yields, and cycle times to identify improvement opportunities
  • Ensure all activities are conducted in compliance with cGMP, safety, and environmental standards
  • Support campaign preparation, execution, and post-campaign review activities
  • Aid in regulatory and inspection readiness activities
  • Ensure accurate documentation of process knowledge, investigations, and improvements
  • Work closely with Manufacturing, Quality, Engineering, Supply Chain, and R&D teams
  • Provide technical input into projects, process changes, and ongoing operations

Qualifications

  • Bachelor's Degree in Chemical or Process Engineering or related discipline
  • Typically 1–4+ years’ experience in API manufacturing, process development, or related pharmaceutical environment
  • Exposure to API processing operations and scale-up
  • Understanding of cGMP manufacturing and regulatory expectations
  • Experience in one or more of: Process support or development, Technology transfer, Manufacturing operations

Skills

  • Strong analytical and problem-solving capability
  • Effective communication and collaboration across cross-functional teams
  • Proactive, self-driven approach to continuous improvement

Similar jobs