Assistant Manager Dyeing, Visakhapatnam, Andhra Pradesh

Location: Achutapuram, Visakhapatnam (Vizag), Andhra Pradesh

About the role

The Assistant Manager - Dyeing will lead and manage the wet processing operations of sewing thread manufacturing, ensuring achievement of production targets, quality standards, cost optimization, sustainability compliance, and continuous process improvement.

Responsibilities

• Plan, organize, and execute production schedules for package dyeing operations to maximize machine utilization and productivity.
• Ensure achievement of production, quality, and delivery targets while minimizing machine idle time.
• Monitor and improve key performance indicators (KPIs) such as Machine Utilization, RFT%, Re-dyeing %, Rejection %, Manpower Productivity, and Operator Efficiency.
• Optimize process parameters to improve productivity, reduce costs, and enhance operational efficiency.
• Drive initiatives to reduce consumption of chemicals, steam, water, electricity, and wastewater generation.
• Manage dyeing processes to achieve desired shades and quality standards consistently.
• Monitor recipe development, shade approvals, and color matching activities using Computer Color Matching (CCM) systems.
• Ensure compliance with thread specifications, color fastness requirements, and quality assurance standards.
• Identify process deviations and shopfloor abnormalities and implement timely corrective actions.
• Conduct Root Cause Analysis (RCA) and implement Corrective and Preventive Actions (CAPA) for process-related issues.
• Lead continuous improvement initiatives focused on quality enhancement, productivity improvement, and cost reduction.
• Ensure compliance with environmental, health, and safety (EHS) standards across dyeing operations.
• Support sustainability initiatives related to responsible chemical management and resource conservation.
• Maintain awareness and adherence to industry compliance standards including ZDHC, Higg Index, OEKO-TEX, RSLs, and MRSLs.
• Lead, train, mentor, and supervise dyeing operators, supervisors, and technicians.
• Develop team capabilities through structured training and skill development programs.
• Foster a culture of discipline, engagement, safety, and performance excellence.
• Coordinate effectively with Quality, Maintenance, Planning, Utility, and other cross-functional teams.
• Communicate effectively with internal stakeholders and customers regarding production and quality requirements.

Requirements

• B.Tech in Textile Chemistry/Processing.
• Minimum 8-10 years of experience in Package Dyeing operations.
• Hands-on experience in operating and managing HTHP (High Temperature High Pressure) Package Dyeing Machines is mandatory.
• Experience in Sewing Thread/Thread Manufacturing Industry will be highly preferred.
• Experience in Computer Color Matching (CCM) systems.
• Proven experience in production planning, process optimization, RCA, CAPA, and continuous improvement initiatives.
• Exposure to sustainability and compliance requirements within textile wet processing operations.

Skills

Technical Skills

• Strong knowledge of yarns, dyestuffs, auxiliary chemicals, water quality parameters, and thread specifications.
• Expertise in package dyeing processes, shade management, and dyeing process control.
• Strong understanding of HTHP Package Dyeing Machines.
• Proficiency in Computer Color Matching (CCM) systems.
• Knowledge of color fastness testing methods and quality assurance systems.
• RCA and CAPA implementation skills.
• Production planning and process improvement expertise.

Sustainability & Compliance

• Understanding of RSLs and MRSLs.
• Familiarity with ZDHC, Higg Index, and OEKO-TEX requirements.
• Knowledge of EHS standards and sustainable manufacturing practices.

Additional Requirements

• Willingness to relocate and stay near the Achutapuram plant location.
• Preference for candidates willing to relocate.
• Flexibility to work in a manufacturing environment and support business requirements as needed.