Assembler I

Responsibilities

• Assemble machine bases, frames, guards, and sub-assemblies for paper converting and packaging equipment.
• Install electrical components such as motors, sensors, photo eyes, drives, servo systems, PLC panels, HMI units, relays, and safety devices.
• Lay out and route wiring for control cabinets and machine-mounted junction boxes according to diagrams and specifications.
• Drill, tap, and prepare surfaces for mounting components on converting and packaging machinery.
• Install pneumatic lines, valves, regulators, and cylinders used in packaging systems.
• Cut, strip, bend, and terminate wire and conduit for machine wiring and control system integration.
• Connect color-coded and labeled wires accurately, including in compact machine spaces.
• Solder connections and crimp terminals following quality standards.
• Assist with mechanical assembly, including alignment of rollers, tension systems, knife assemblies, belts, guides, and guarding.
• Perform functional tests and basic troubleshooting of electrical and mechanical assemblies.
• Review drawings and work orders, reporting discrepancies to engineers or supervisors.
• Maintain accurate inventory usage through production orders.
• Safely operate hand tools, power tools, measurement devices, and electrical test equipment.
• Read and interpret tape measures, blueprints, and wiring diagrams.

Safety Responsibilities

• Follow all company safety policies, procedures, and PPE requirements.
• Maintain a clean, organized, and hazard-free work area.
• Use lockout/tagout procedures when working on powered or energized equipment.
• Inspect tools and equipment before use, reporting unsafe conditions immediately.
• Follow established electrical safety practices when wiring or testing equipment.
• Participate in safety training, audits, and toolbox talks.
• Report incidents, near misses, and safety concerns to supervision.
• Promote a safety-first culture and encourage safe behavior among team members.

Training Responsibilities

• Participate in onboarding and skills-based training required for assembly tasks.
• Maintain up-to-date knowledge of assembly procedures, safety practices, and equipment standards.
• Support the training of new Assemblers or temporary workers by demonstrating proper techniques and safe work practices when requested.
• Assist in cross-training efforts within the assembly department to build team flexibility and skill coverage.
• Provide feedback to supervisors or engineers regarding unclear work instructions, training needs, or process improvements.

Qualifications

Preferred Knowledge & Skills

• Experience with industrial machinery, especially packaging or converting equipment.
• Ability to read mechanical and electrical blueprints.
• Familiarity with wiring PLC-controlled equipment.
• Basic understanding of pneumatic and machine safety devices.
• Strong mechanical aptitude and problem-solving skills.

Physical Demands

• Standing, walking, bending, reaching, and performing physical assembly tasks.
• Using hands for wiring, crimping, assembly, and tool operation.
• Lifting or moving 50–80 pounds.
• Working around moving mechanical components.
• Vision requirements include close, distance, color, peripheral, and depth perception, and the ability to adjust focus.

Work Environment

• Manufacturing environment with exposure to machinery, noise, oils, and related industrial conditions.
• Temperature variations depending on season.
• PPE required.