Advanced Innovation Manufacturing Engineer, Contingent Worker
Toyota North America · Georgetown, KY · 3 wk ago
On-siteEngineering$50–$68/hrContract
This is a 12-month contract role located in Georgetown, Kentucky.
Pay
$50.00–$68.00 per hour
Benefits
- Medical
- Dental
- Vision
- 401K
Responsibilities
- Design and implement computer vision models for defect detection, segmentation, and classification.
- Accelerate training cycles using synthetic data, active learning, and domain randomization to cover rare defects and specification variance.
- Package models and services using Docker and manage deployments through Kubernetes or equivalent orchestration tools.
- Implement version control, rollback strategies, and observability for latency, drift, and false-positive/false-negative metrics.
- Optimize inference for edge and embedded hardware (e.g., NVIDIA Jetson, Intel accelerators) to meet strict real-time latency requirements for moving-line inspection.
- Ensure consistent performance under varying lighting, optics, and surface conditions.
- Integrate vision systems with PLCs, encoders, triggers, and industrial networks using OPC-UA, MQTT, and REST protocols.
- Align deployments with ICS+, GALC, and TVIP architecture standards for plant-level connectivity and reliability.
- Lead data collection campaigns, manage annotation workflows, and establish quality gates for model validation.
- Utilize synthetic data pipelines and augmentation techniques to improve model robustness and reduce training time.
- Ensure uptime and availability targets are met through proactive monitoring, calibration (MSA), and backup/restore processes.
- Implement drift detection, audit false-out risks, and perform root cause analysis for inspection failures.
- Develop and deploy production-grade machine learning models for industrial vision inspection systems across manufacturing lines.
- Accelerate model development and training using advanced techniques such as synthetic data generation, ensuring high accuracy and generalization, and delivering containerized software optimized for edge hardware.
- Lead and manage projects from concept to launch for new technology first introduction to manufacturing, including creating schedules, establishing punch lists, and meeting established due dates and milestones.
- Search for innovative solutions, test them in a manufacturing setting, and develop business case justification to gain approval to purchase if trials prove successful.
- Collaborate closely with both internal and external groups to ensure quality and to integrate robust AI solutions into high-volume manufacturing environments.
Requirements
- Bachelor’s degree in Electrical Engineering, Mechanical Engineering, Computer Science, Information Technology, or related field.
- 2+ (5 preferred) years of experience in industrial machine vision and edge AI deployment.
- Proficiency in Python and C++ with strong knowledge of ML frameworks (PyTorch, TensorFlow).
- Hands-on experience with containerization (Docker) and orchestration (Kubernetes).
- Familiarity with ONNX Runtime, TensorRT, and optimization for embedded hardware.
- Experience integrating vision systems with PLCs and industrial protocols (OPC-UA, MQTT).
- Experience managing the full model lifecycle: data collection, labeling, validation, rollout, monitoring, and retraining.
- Experience in areas such as object detection, classification, segmentation, and familiarity with mainstream object detection and semantic/instance segmentation models.
- Familiarity with industrial cameras, lighting, and optics, including trigger-based image capture.
- Experience balancing inspection accuracy with false positives vs flow-out risk in quality-critical applications.
- Ability to travel to all North American Manufacturing Centers along with Canada, Mexico, and Japan (25% or less travel required).
- Project management experience including writing detailed scope of work, creating schedules, managing vendors/contractors, and providing regular status updates.
Preferred Qualifications
- Master’s Degree in Engineering or Advanced Degree in related fields.
- 2–5 years of experience (10 years may qualify for a higher rate).
- Academic research experience in new technology.
- Project management work involving internal and external parties – 6 months or greater.
- Experience deploying equipment including establishing RJ, PFMEA, and quality control plan.
- Experience deploying automotive production equipment.
- Experience in Robotics to include operation, teaching, maintenance, and safety.
- Expertise in synthetic data generation techniques (GANs, VAEs, NeRFs, Blender) and domain randomization for model generalization.
- Experience with high-speed inline inspection systems and vision-based process control.
- Knowledge of IIoT data pipelines and messaging standards.
- Strong understanding of calibration, measurement system analysis (MSA), and quality-critical inspection requirements.
Skills
- Ability to deliver production-ready AI solutions under strict timelines.
- Strong problem-solving and cross-functional collaboration skills.
- Commitment to quality, reliability, and continuous improvement in manufacturing environments.
Work Authorization: Green Card or US Citizen.