Weapon Quality Inspector
Gwynedd Manufacturing, a growing defense contractor located in North Wales, PA, is a state-of-the-art manufacturing facility dedicated to producing quality products for the U.S. Department of Defense and various U.S. Federal Law Enforcement Agencies. As an innovative company offering a wide array of products, we strive to continuously develop new technology and drive process improvement.
About the role
We are seeking a detail-oriented and mechanically inclined Weapons Quality Inspector to join our team. This position is responsible for inspecting incoming materials, components, outsourced processes, and completed firearm assemblies to ensure compliance with engineering drawings, quality standards, customer specifications, and regulatory requirements. The Weapons Quality Inspector serves as a critical quality gate throughout the manufacturing process by performing dimensional inspections and final product verification before products are released for production or shipment.
Responsibilities
- Perform incoming inspection of raw materials, machined components, purchased parts, and outsourced processes to verify compliance with engineering drawings, purchase orders, and quality specifications.
- Inspect and verify complete firearm assemblies and weapon components for dimensional accuracy, cosmetic appearance, workmanship, and functional performance.
- Conduct quality and function testing on weapon assemblies to ensure proper operation and reliability.
- Assemble or disassemble firearms and related components as necessary to facilitate inspections, investigations, or quality verification.
- Perform dimensional and visual inspections using precision measuring equipment including calipers, micrometers, height gauges, pin gauges, thread gauges, and other inspection tools.
- Interpret engineering drawings, blueprints, specifications, and apply GD&T principles during inspection activities.
- Utilize AQL sampling methods and inspection plans for incoming materials and production inspections.
- Review material certifications, Certificates of Conformance (COCs), material test reports, and supplier documentation for compliance.
- Identify, document, and segregate nonconforming materials and products in accordance with quality procedures.
- Generate and maintain inspection records, quality reports, nonconformance reports, and electronic documentation within the Quality Management System (QMS).
- Catalog firearm information, including serial numbers and product identification, ensuring complete traceability.
- Verify inventory counts and maintain accurate records of inspected materials, work-in-process, and finished goods.
- Read and interpret work orders, travelers, production schedules, and inspection instructions.
- Collaborate with Quality, Engineering, Purchasing, Manufacturing, and Production teams to resolve quality concerns and improve manufacturing processes.
- Assist with root cause analysis, corrective actions, and supplier quality improvement initiatives.
- Support continuous improvement efforts to enhance product quality, manufacturing efficiency, and supplier performance.
- Ensure compliance with company quality systems, ISO requirements, customer specifications, and all applicable federal regulations including ATF and ITAR requirements.
- Maintain a clean, organized, and safe work environment while adhering to all company safety policies.
Requirements
- High school diploma or equivalent required; technical training or certification in manufacturing, machining, or quality inspection preferred.
- Strong mechanical aptitude with experience assembling, inspecting, or troubleshooting mechanical products.
- Proficiency using precision measurement and inspection equipment.
- Familiarity with AQL sampling methods and inspection procedures.
- Excellent attention to detail, organization, and documentation skills.
- Strong analytical and problem-solving abilities.
- Ability to communicate effectively across multiple departments and with suppliers when necessary.
- Self-motivated, dependable, and committed to producing high-quality work in a fast-paced manufacturing environment.
Physical Requirements
- Ability to stand, walk, bend, and perform repetitive manual tasks throughout the workday.
- Ability to lift and move up to 50 pounds as needed.
- Manual dexterity required to assemble, inspect, and test precision firearm components.
- Ability to distinguish fine visual details and use precision measuring equipment accurately.
- Ability to work safely in a manufacturing environment while following all safety and regulatory requirements.
Work Environment
This position is based in a manufacturing environment and may require the following over extended periods of time up to a full 8-hour work shift (excluding lunch and breaks): stand, walk, sit, squat or bend, kneel and rise, lift, carry, push, or pull materials and equipment weighing up to — and occasionally exceeding — 50 pounds, view a computer or other digital screen, work on a computer, workstation or comparable system, and make accurate entries in such systems. Manual dexterity and fine motor skills are required for detailed assembly and precision work. Work may take place in areas with varying temperatures or no climate control, varying noise levels, and production equipment in motion. Proper personal protective equipment (PPE) must be worn in designated areas at all times as required by company policy.