Tetra Pak Service Engineer
Responsibilities
The Process Technician at Generous Brands will be responsible for the operation, maintenance, and optimization of thermal pasteurization and aseptic processing systems within a high-volume beverage manufacturing environment. This role ensures the reliable performance of pasteurizers, VTIS units, aseptic tanks, and associated equipment to support safe, high-quality beverage production.
- Operate, maintain, and troubleshoot thermal pasteurization systems including plate/tubular pasteurizers, Tetra Pak VTIS units, steam-based systems, and heat exchangers.
- Support and maintain aseptic processing technologies, including sterilization cycles, aseptic hold procedures, and sterile boundary management.
- Perform skilled diagnostic work on pumps, valves, finishers, batching systems, homogenizers, evaporators, and thermal control equipment.
- Maintain and troubleshoot Alsafe aseptic tanks, including pressure regulation, CIP/SIP sequences, agitation, and sterile air/steam barrier components.
- Execute preventive and predictive maintenance tasks to maximize uptime and extend equipment life.
- Partner with Automation/Controls teams to resolve issues with PLC-controlled loops, temperature regulation systems, product hold tubes, and process instrumentation (RTDs, flow meters, pressure transmitters).
- Monitor and verify compliance with thermal and aseptic processing parameters, CCPs, and regulatory requirements.
- Document maintenance activities, parts usage, and recommended system improvements.
- Uphold strict standards for personnel safety, food safety, sanitation, and regulatory compliance (FDA, PMO, HACCP, aseptic guidelines).
- Support continuous improvement initiatives focused on reliability, quality, energy efficiency, and process accuracy.
Requirements
The minimum qualifications for this role include a technical degree, mechanical trade certification, or equivalent industrial maintenance training. Additional required qualifications include strong understanding of thermal processing principles, HTST systems, aseptic controls, sterilization methods, and product safety requirements. Hands-on experience with Tetra Pak VTIS systems, homogenizers, and aseptic/Alsafe tanks is preferred. Familiarity with industrial controls including Allen-Bradley, Siemens, and Rockwell PLC/HMI platforms is also required. Excellent communication and collaboration skills across Production, QA, Engineering, and Maintenance departments are necessary. Ability to read and interpret P&IDs, wiring diagrams, control schematics, and OEM documentation is important. Strong mechanical skills with pumps, valves, pneumatics, hydraulics, and fluid-handling systems are needed.
Qualifications
Preferred qualifications include 5+ years of experience working with thermal processing equipment; troubleshooting control loops and process instrumentation, 5+ years of experience programming PLC, 3 years’ experience working with Tetra Pak equipment.
Physical Demands & Environmental Hazards
Must be able to sit or stand for extended period of time during work period.
Benefits
Generous Brands offers a comprehensive benefits package including medical, dental & vision group plans, life and AD&D coverage, short and long-term disability, a 401(k) plan, paid time off, flexible spending accounts, employee assistance program, gym membership discounts, and more.