Test Engineer
Active Surfaces · Woburn, MA · 1 wk ago
On-siteEngineeringFull-time
Responsibilities
- Design and build test fixtures, instrumentation setups, and data acquisition systems that capture high-quality, repeatable data — from lab-scale cells to large-area modules.
- Plan and execute test and characterization campaigns across solar cells and large-area products, including instrumentation selection and acceptance criteria.
- Characterize devices using JV/I-V, EQE/IPCE, electroluminescence (EL) imaging, and flash/LIV testing; correlate lab-scale results with large-area product performance.
- Own reliability and qualification testing — accelerated lifetime, damp heat, thermal cycling, UV and light-soak exposure — driving toward relevant PV module standards (e.g., IEC 61215 / 61730).
- Develop and maintain test protocols, procedures, and reports; keep rigorous records of configurations, calibrations, and results.
- Automate data acquisition and repetitive test sequences (LabVIEW, Python, or similar) to scale throughput and consistency.
- Perform failure analysis and root-cause investigations; feed findings back to the engineering and manufacturing teams.
- Analyze and interpret data to guide decision-making across product and engineering.
- Influence hardware design for testability — flag instrumentation access and design choices that make products easier to qualify, and push back on unnecessary complexity in test setups.
- Enforce and continuously improve lab safety practices for electrical, high-voltage, and environmental-chamber work.
- Be data-driven and experimentally rigorous — rely on evidence, not speculation — and hold peers to the same.
Requirements
- One of: a B.S. with 2+ years of hands-on test engineering experience (internships and academic research count toward this), or an M.S./Ph.D. in Electrical Engineering, Materials Science, Physics, Chemistry, or a related field.
- Hands-on experience designing and executing test plans, including instrumentation selection and test fixture design.
- Experience testing and characterizing solar cells, semiconductor devices, or similar single-heterojunction devices (e.g., OPVs, OLEDs, TFTs, thin-film sensors) — or a strong desire to learn.
- Familiarity with reliability, environmental, and qualification test methods, and an interest in PV module standards.
- Proficiency with data acquisition and analysis tools (Python, MATLAB, LabVIEW, or similar).
- Comfort working with high-voltage, high-temperature, or otherwise hazardous equipment, with a demonstrated safety-first mindset.
- Clear technical writing and the ability to communicate findings to technical and non-technical audiences.
- Extensive laboratory experience — planning and conducting experiments following proper protocols, analyzing data, and self-driving optimization.
- Demonstrated ability to work with multiple materials and openness to exploring new material systems and methods.
- Eager to contribute and learn in a collaborative, dynamic, and fast-paced start-up environment.
- A strong, almost perfectionist attitude toward maintaining controls and reducing process variation (Six Sigma certification a plus).
Bonus Points
- Expertise in perovskite solar cells and/or organic photovoltaics (OPVs).
- Experience with PV module reliability and qualification standards (IEC 61215, 61730) and accelerated aging.
- Experience building automated test systems and instrument control (e.g., Keithley 2400/2600 GPIB (IEEE-488), Ethernet or USB control).
- Experience using laser spectroscopy or building spectroscopic systems for studying optoelectronic materials.
- Experience with cleanrooms, gloveboxes, and vacuum equipment.
- Experience setting up electrical breadboard test systems.
- Experience with statistical process control, DOE, or Six Sigma methods.
- Experience with prototyping hardware (Arduino, Raspberry Pi, ESP32) or PLCs using IEC 61131-3 standard languages.
- Experience with mechanical design (SolidWorks, Autodesk, Onshape) and prototyping (3D printing, basic machining, or CAM) for test fixtures.
- Experience with electrical layout (Altium, KiCad).
- A willingness to 'tinker', or experiment to drive value and generate new ideas.