Supplier Quality Engineer
NRG Energy · Lehi, UT · 3 wk ago
Quality AssuranceFull-time
About the role
In this role you will be responsible for supporting sustaining engineering work in supply chain for in production products and transitional support for new products. At Vivint, this role centers on three core areas: partnering with the RQA (Return/Repair Quality Assurance) warehouse on returned-unit inspection and disposition, supporting New Product Introduction (NPI) programs, and managing supplier quality performance. Your technical ability, problem solving skills, and communication skills are key to troubleshoot, diagnose and drive issue resolution and prevention with suppliers.
Responsibilities
- Partner with the RQA warehouse team to inspect, test, and disposition returned (RMA'd) field units, confirming whether failures are supplier-attributable.
- Review return and defect rate data by SKU and supplier to identify trends, prioritize investigations, and open supplier corrective actions.
- Define and maintain inspection criteria, sampling plans, and failure-coding standards used by the RQA warehouse team so returned-unit data is consistent and actionable.
- Coordinate the flow of confirmed-defective units and failure evidence between the RQA warehouse, engineering, and suppliers to support 8D root cause investigations and warranty/supplier recovery.
- Monitor RQA warehouse throughput and backlog, partnering with warehouse operations to resolve bottlenecks that delay defect turnaround and corrective action timelines.
- Facilitate communication of customer concerns, issues, and trends to all functions including suppliers.
- Represent Supplier Quality on NPI programs, ensuring supplier readiness, part qualification, and PPAP approval prior to launch and mass production.
- Partner with product engineering and sourcing during NPI phases to flag supplier quality risks early and drive design-for-manufacturability improvements.
- Lead or support first article inspections, pilot builds, and early field failure analysis for new products, feeding lessons learned back into supplier control plans.
- Establish quality gates and exit criteria that suppliers must meet at each NPI milestone before a product transitions to sustaining production.
- Own supplier quality performance for an assigned supplier base, including scorecards and SKU-level defect rate trending.
- Conduct supplier audits of quality systems, processes, and corrective action effectiveness, driving suppliers toward measurable and sustained improvement.
- Drive supplier root cause analysis and corrective actions (8D) and validate results ensuring proper closed-loop corrective action process.
- Manage sub-tier supplier quality requirements and flow-down of specifications to maintain visibility into multi-tier supply chain risk.
- Lead supplier business reviews (SBRs), presenting defect trends, RQA warehouse findings, and NPI performance to align suppliers on improvement priorities.
- Serve as the primary quality point of contact for assigned suppliers, negotiating corrective action timelines and escalating unresolved quality issues.
- Support product engineering by ensuring supplier parts meet engineering requirements.
Requirements
- Bachelor of Science degree in engineering or equivalent experience.
- 2+ years of demonstrated successes improving quality in high-volume electronic manufacturing environments.
- Knowledge of quality management systems (ISO) and ISO Auditor training/certification is preferred.
- Experience with test and measurement tools.
- Ability to travel both domestically and