Staff Material and Process Engineer

General Atomics Aeronautical Systems, Inc. (GA-ASI) is a world leader in proven, reliable remotely piloted aircraft, tactical reconnaissance radars, and advanced high-resolution surveillance systems.

About the role

We have an exciting opportunity for a Staff Material and Process Engineer with our ASI Division, located in Poway, CA. This role supports the Mechanical Engineering Department for:

• Large Unmanned Aerial Vehicles (UAV)
• Ground Control Stations (GCS)
• Ground Support Equipment (GSE)

Additional support is provided to Manufacturing, Quality, Supplier Quality, and Field Support to address Materials and Process related issues.

Responsibilities

• Provide Materials Engineering support for design, development, test, productization, and fielding of Unmanned Aerial Systems (UAS).
• Perform failure investigations and materials characterization using laboratory techniques.
• Address material compatibility between aircraft fluids (Jet Fuel, Engine Oil, de-icing fluids, hydraulic fluids) and materials such as o-rings and polymers.
• Apply knowledge of corrosion prevention and control, aerospace polymers, and surface finishing techniques (anodize, conversion coatings, passivation, paints, plating, cleaning, abrasive blasting, shot peening).
• Understand airworthiness regulations and hazardous materials concerns related to Materials and Processes.
• Observe all laws, regulations, and safety practices in accordance with company procedures.
• Perform other duties as assigned.

Requirements

• Bachelor’s degree, Master’s degree, or PhD in engineering or a related technical discipline from an accredited institution. A degree in materials engineering is preferred.
• Progressive engineering experience: nine or more years with a bachelor’s degree, seven or more years with a master’s degree, or four or more years with a PhD. Equivalent engineering experience may substitute for education.
• Hands-on experience with civilian and military aerospace materials (ferrous/non-ferrous metals, plastics, paints, adhesives/sealants) and manufacturing processes (machining, heat treatment, welding, non-destructive inspection).
• Experience with fuel contamination issues (FAME, microorganisms, water, particulates, fuel additives) is highly desirable.
• Excellent written and verbal communication skills.
• Self-starter able to work independently and address issues promptly.
• Ability to obtain and maintain a DoD security clearance.

Pay

Salary range: $105,890 – $189,545

Schedule

Full-time