SR Quality Engineer

Responsibilities

• Lead APQP activities in alignment with OEM requirements (GM, Ford, Stellantis)
• Develop and maintain: Control Plans, PFMEA / DFMEA, Process Flow Diagrams
• Cook submissions and approvals with customers
• Support new product launches and engineering changes (ECNs)
• Monitor and improve quality performance in: Hot forming processes (press hardening, quenching), Welding operations (resistance, MIG, laser), Assembly lines for underbody systems
• Ensure compliance with IATF 16949 and customer-specific requirements
• Lead structured problem-solving using: 8D methodology, 5 Whys, Fishbone (Ishikawa) analysis
• Respond to customer complaints and warranty issues
• Implement corrective and preventive actions (CAPA)
• Act as primary quality contact for OEM customers
• Lead customer audits, visits, and quality reviews
• Manage customer scorecards and performance metrics
• Timely response to SPPS/PRRs (Problem Resolution Reports)
• Identify and lead initiatives to reduce scrap, rework, and variation
• Apply Lean Manufacturing and Six Sigma methodologies
• Improve process capability (Cp, Cpk) and reduce defects (PPM)
• Support Supplier Quality team on incoming issues
• Support supplier audits and development activities

Qualifications

• Bachelor’s degree in Engineering (Mechanical, Industrial, Manufacturing, or related)
• 8–10+ years in automotive manufacturing quality
• Experience with Tier 1 suppliers and OEM customer interaction
• Strong background in: Hot forming / press hardening, Roll Forming, Welding technologies, Assembly processes
• Technical Skills: APQP, PPAP, FMEA, SPC, MSA, IATF 16949 and ISO 9001 standards, Statistical analysis and problem-solving tools, Blueprint reading & GD&T, Familiarity with quality software (e.g., QMS systems)
• Soft Skills: Strong leadership and communication skills, Ability to manage multiple priorities in a fast-paced environment, Customer-focused mindset, Analytical and detail-oriented
• Potential Certifications: Six Sigma certification (Green Belt or Black Belt)
• Preferred Qualifications: Experience with OEM-specific systems: GM BIQ, SFord Q1, Stellantis Customer Specific Requirements

Key Performance Indicators (KPIs)

• Customer PPM and internal PPM
• Scrap and rework rates
• Audit scores (internal, customer, IATF)
• On-time PPAP approval
• Warranty performance