Sr Quality Engineer

General Job Duties

To display a fair and consistent approach by following the principles of the Value Statement and Mission Statement to help ensure a satisfied workplace for all employees.

To support Company policies and business objectives while performing the specific responsibilities of your job.

To participate in continuous improvement activities that enhance the working environment at IAC. Participate and support all lean, continuous improvement programs, initiatives and activities.

To support the company vision and help to ensure fair treatment of all employees employed by IAC

Exhibit teamwork skills and actively participate in company activities in a positive working environment.

Demonstrate problem solving skills in a work environment that is striving for continuous improvement.

Follow Company policies and display conduct expected of IAC employees

Adhere to all safety and health objectives, policies and procedures of IAC to provide for a safe and healthful workplace. Work in a safe manner at all times and report any unsafe conditions in order that the situation can be corrected. Report all accidents and near misses in a timely manner when they occur.

Maintain proper ergonomics at all times when performing assigned tasks.

To support the company to meet and maintain all customer quality standards as well as the standards of IAC.

Complete LPAs on time; weekly

Complete Safe Audit on time; weekly

Maintain proper etiquette when using company radios, PA, emails, text and phones; business use only.

Perform other duties as assigned by Quality Manager

Work independently with minimal supervision to manage quality tasks.

Regularly inspect parts and engage with production teams on the shop floor

Interface with cross-functional teams to support product launches and continuous improvement.

Specific Job Duties

Lead Internal audits in accordance with IATF 16949 and VDA 6.3 Standards.

Lead Suppliers audits in accordance with IATF 16949 and VDA 6.3 Standards.

Manage and support APQP, PPAP, FMEA, MSA and Control Plans

Capture and coordinate dimensional evaluations

Perform Root Cause analysis and lead 8D problem-solving.

Issue and respond to Quality Alert; resolve nonconformities quickly.

Complete capability study

Maintain and coordinate Fast Response process

Audit/document quality systems

Troubleshoot quality issues with the Operations and Technical department

Root cause analysis through fast-track response process

Assist in the development and mentoring of the Quality Engineers

Support Quality Manager in daily functions as needed

Utilize GageTrak Pro for calibration tracking and measurement systems.

Coverage with customer on quality issues and ensure timely resolution.

Ensure compliance with customer specific requirements and standards.

Education Requirements

Bachelor degree with 3-5 years of related experience or 5-7 years related experience in a quality manufacturing environment, automotive preferred.

Experience Requirements

• Good computer including typing and the use of Microsoft products
• Conceptual knowledge of production part approval process (PPAP) and relevant requirements preferred.
• Working knowledge of SPC, capability studies, PFMEA’s, and Control Plans
• Ability to pay attention to detail, multi-task and follow direction
• Successful candidates will also possess strong judgment /decision making skills, problem solving and communication skills.
• Strong analytic problem-solving skills
• Able to work well under pressure while managing competing demands and tight deadlines
• Must be able to work with minimal supervision
• Certified IATF 16949 Lead Auditor (Mandatory)
• Certified VDA 6.3 Auditor (Mandatory)
• Strong working knowledge of GageTrak Pro.

Training Requirements

This position will be required to travel to other facilities or training locations as well as on-site training as needed.

PPE Requirements

This position requires the use of eye protection and hearing protection and any PPE specific to the task being performed.

Physical Demands

Must be able to stand on feet and/or sit 9-12 hours a day and lift up to 40lbs on an occasional basis and 15 lbs on a regular basis. Must be able to perform overhead work as well as work below the waist.