Sr. Packaging Engineer

About the role

At Alcami, we deliver reliable solutions that unlock the potential of transformative medicines from discovery to commercialization, through trusted partnership with our clients, recognized industry expertise and proven regulatory track record.

The Senior Packaging Engineer is responsible for designing and managing pharmaceutical packaging systems from concept through implementation, ensuring all components and processes work efficiently together. The Senior Packaging Engineer translates client requirements into practical specifications, oversees changes to packaging systems, and supports serialization and compliance in a GMP environment. Acting as a technical expert, the Sr. Packaging Engineer troubleshoots packaging issues, collaborates with operations to optimize performance, and trains team members on new packaging processes.

Schedule

100% on-site position. 1st Shift: Monday – Friday, 8:00 am – 5:00 pm.

Responsibilities

Packaging Design & Specification Management

• Design and manage packaging systems from concept through implementation (bottles, labels, cartons, pallet configurations).
• Develop, review, and maintain detailed packaging specifications (materials, dimensions, graphics).
• Translate customer requirements into clear, executable packaging solutions.
• Evaluate packaging components and assess impacts of design or material changes.
• Own full lifecycle of packaging specs, including updates, validation, and rollout.

Change Control & Project Execution

• Lead and document specification changes, ensuring proper approvals and compliance.
• Coordinate updates with clients, including drug application holders.
• Support packaging-related projects, implementing changes to meet project goals.
• Manage documentation, validation, and execution of packaging modifications.
• Ensure all changes align with regulatory (GMP/serialization) requirements.

Technical Support & Process Optimization

• Serve as SME for packaging systems and serialization processes.
• Troubleshoot packaging and equipment issues to minimize production disruptions.
• Analyze production needs and constraints to recommend practical solutions.
• Collaborate with operations to improve packaging line efficiency and performance.
• Provide technical support for product-specific packaging challenges.

Cross-Functional Collaboration & Training

• Act as liaison between clients, operations, and internal stakeholders.
• Communicate technical requirements and project updates clearly across teams.
• Train team members on packaging systems, processes, and best practices.
• Support continuous improvement initiatives to enhance quality and efficiency.
• Contribute to a collaborative, solution-oriented team environment.
• Ensure timely completion and compliance with cGMP and all other relevant company training requirements.
• Other duties as assigned.

Qualifications

• Bachelor's degree in Engineering (Mechanical, Chemical, Industrial, Electrical, or related engineering discipline) required; Master's degree preferred.
• 3+ years of work in a Pharmaceutical cGMP environment required.
• 5+ years of pharmaceutical experience.

Skills

• Strong analytical and problem-solving skills; ability to analyze data, identify problems, and develop solutions.
• Understanding of manufacturing processes and systems; knowledge of various manufacturing technologies and equipment.
• Effective communication and interpersonal skills; ability to work effectively with teams, communicate technical information clearly, and collaborate with stakeholders.
• Project management skills; ability to plan, organize, and manage projects effectively.
• Familiarity with safety regulations and procedures; understanding of relevant safety regulations and best practices.

Travel

Up to 5% travel required.

Physical Demands and Work Environment

The physical demands and work environment described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

• Regularly required to use hands to finger, handle, or feel; reach with hands and arms; talk or hear and smell.
• Frequently required to sit.
• Occasionally required to stand; walk; and stoop, kneel, crouch, or crawl.
• Regularly lift and/or move up to 10 pounds; frequently lift and/or move up to 25 pounds; occasionally lift and/or move up to 50 pounds.
• Specific vision abilities required: close vision, distance vision, color vision, peripheral vision, depth perception, and ability to adjust focus.
• Frequently exposed to moving mechanical parts, fumes or airborne particles, and toxic or caustic chemicals.
• Occasionally exposed to wet and/or humid conditions; high, precarious places; risk of electrical shock; and vibration.
• Noise level is usually moderate.
• Required to wear appropriate personal protective equipment (PPE) for specific job duties, which may include safety eyewear, hearing protection, various types of respirators/breathing apparatus, lab coats, full protective body coverings, various types of gloves, etc.
• Tasks involving elevated work may require use of a body harness and lanyard.
• May be required to operate an industrial vehicle.