Jobs · Quality Assurance · Massachusetts

Sr NPI and Validation Engineer (Onsite - Acton, MA)

Insulet Corporation · Acton, MA · 2 mo ago
On-siteQuality Assurance$95k–$142k/yrFull-time

This role combines leadership in software validation quality engineering with responsibilities in new product introduction (NPI) and process validation. The Senior Software Validation Quality Engineer / Senior NPI and Validation Engineer ensures compliance of IT systems and automated data processing tools while driving the successful transition of new products into manufacturing.

Responsibilities

  • Lead Design Assurance and Quality activities throughout IT Systems lifecycles for GxP and non-GxP systems, ensuring compliance with ISO 13485, FDA 21 CFR Part 820, and General Principles of Software Validation.
  • Review system requirements, specifications, design documents, validation plans/reports, test protocols/reports, traceability matrices, and process validations; provide timely feedback.
  • Provide expertise in software requirements, specifications, verification/validation protocols, and planning documentation.
  • Support cybersecurity risk management for US and international requirements.
  • Validate software tools and apply knowledge of IT Systems Lifecycles, including Risk Management and Change Control.
  • Ensure timely and effective launch of new products into manufacturing through collaboration with R&D and systems teams.
  • Provide validation expertise to manufacturing engineers, driving process improvements for quality, service, and cost objectives.
  • Support global manufacturing engineering in equipment and process validation activities (FAT, SAT, IQ, TMV, PQ).
  • Develop and standardize global processes for design transfer and manufacturing.
  • Work with supply chain to align manufacturing capacity with volume and forecast requirements.
  • Drive cost savings projects through data analysis and interpretation.
  • Develop and deliver training to build global engineering team capabilities.
  • Ensure compliance with safety rules, quality policies, cGMP, FDA 21 CFR Part 820, and ISO 13485.
  • Interface with cross-functional teams (IT, Manufacturing, Operations, R&D, Regulatory Affairs) and external vendors.

Requirements

  • BS degree in engineering, scientific, computer systems, or quality management curriculum (Master’s preferred).
  • Minimum 5 years of experience in Software Quality Engineering within FDA, ISO, or other regulated environments.
  • Experience with Quality/Design Assurance, Design Control, and Software Development for FDA Class II/III medical devices, mobile apps, cloud-based systems, and cybersecurity.
  • Familiarity with GAMP 5 guidance and risk-based validation of computerized systems, COTS software, and SW tools.
  • Working knowledge of FDA 21 CFR Part 820 and ISO 13485 quality system standards.
  • Experience with medical device manufacturing process validation and equipment validation (FAT, SAT, IQ, TMV, PQ).
  • Expertise in data analysis tools (DOE, process development) and structured problem-solving (DMAIC, Six Sigma).
  • ASQ, CSQE, or other software quality certificates are beneficial.

Skills

  • Strong verbal and written communication; ability to collaborate across organizational levels.
  • Ability to prioritize and manage multiple critical project timelines in a fast-paced environment.
  • Analytical and problem-solving skills with a systematic, methodical approach to decision-making.
  • Technical aptitude with hands-on experience in assembly methodologies, automation, robotics, sensors, and HMIs/GUIs.
  • Ability to read and interpret technical drawings/manuals; mechanical aptitude for cam-driven linkages and discrete component assembly.
  • Excellent attention to detail, organizational skills, and process discipline.
  • Thirst for knowledge, curiosity, and resilience in high-stress environments.

Benefits

  • Medical, dental, and vision insurance.
  • 401(k) with company match.
  • Paid time off (PTO).
  • Additional employee wellness programs.

Pay

Annual base salary range: $94,600 – $141,850 (U.S.-based positions only). Eligible for incentive compensation.

Schedule

This position requires on-site work (office/plant/lab).

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