Sr. Manufacturing Controls Engineer, Semi

About the role

The Semi Manufacturing Resources Group is seeking a highly motivated Senior Manufacturing Controls Engineer to contribute to the design and development of new automation equipment and assembly lines.

Responsibilities

• Participate in initial equipment conceptual development, carefully balancing product specifications, process control requirements, layout complexity, cost, quality, and lead-time limits
• Implement control reliable safety systems (ANSI/RIA 15.06 and OSHA compliant) for safeguarding robots, gantries, conveyors, and other high-volume manufacturing equipment
• Architect, write, and debug PLC logic, emphasizing code organization, structure, documentation, maintainability, and reusability
• Architect, write, and debug programs for subsystems such as robots, vision systems, test equipment, and manufacturing execution systems
• Select and size electrical and electromechanical components
• Generate aesthetically simple HMI screens for complex machinery, providing sufficient feedback for troubleshooting
• Lay out new industrial electrical control panels that are NFPA 79, NEC, and UL 508A compliant, and create electrical, pneumatic, and fluid schematics
• Manage electrical cabinet builds, field wiring, pneumatic, and fluid plumbing
• Introduce automated processes into production, and train maintenance and production teams to support after deployment into production

Requirements

• 5+ years experience in Controls/Software Engineering
• Proficiency in standard and safety PLC programming (Allen Bradley Studio 5000 or Beckhoff TwinCAT 3, but Siemens TIA Portal preferred)
• Proficiency in script-based programming (Python, Go, and SQL)
• Proficiency in robot programming (Kuka or ABB, but Fanuc preferred)
• Proficiency in servo system commissioning (Rockwell Kinetix or Beckhoff Drive Manager 2, but Siemens SIMATIC preferred)
• Proficiency in 2D/3D vision system programming (Cognex Insight or LMI Gocator, but Keyence XGX preferred)
• In-depth knowledge of equipment safety standards (ANSI/RIA 15.06 and OSHA compliant) and electrical standards (NFPA 79, NEC, and UL 508A)

Qualifications

• Degree in Mechatronics, Electrical, Mechanical, or Computer Science Engineering, or equivalent experience

Skills

• Experience with Allen Bradley Studio 5000 or Beckhoff TwinCAT 3
• Experience with Siemens TIA Portal
• Experience with Python, Go, and SQL
• Experience with Kuka or ABB robot programming
• Experience with Rockwell Kinetix or Beckhoff Drive Manager 2 servo system commissioning
• Experience with Cognex Insight or LMI Gocator 2D/3D vision system programming

Benefits

• Competitive pay
• Medical plans
• Dental (including orthodontic coverage)
• Vision plans
• HSA Contribution
• Flexible Spending Accounts (FSA)
• 401(k) with employer match
• Employee Stock Purchase Plans
• Basic Life, AD&D Short-term and long-term disability insurance
• Employee Assistance Program
• Sick and Vacation time
• Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks