Jobs · Engineering · California

Sr. Electronic Designer

AEM · Hayward, CA · 2 mo ago
On-siteEngineering$105k–$130k/yrFull-time

Job Responsibilities

  • Lead system architecture with explicit consideration for DFM, DFA, DFT, and lifecycle cost
  • Evaluate design tradeoffs across performance, cost, yield, and supply chain risk
  • Define scalable hardware platforms that support production repeatability and field reliability
  • Design complex multi-layer PCB systems (analog, digital, mixed-signal)
  • Develop robust power architectures and noise mitigation strategies
  • Select components with attention to availability, obsolescence risk, and multi-sourcing
  • Produce complete and production-ready schematics, layouts, and BOMs
  • Define and implement test strategies from prototype through production
  • Design and release test fixtures and manufacturing test processes
  • Develop validation plans that ensure traceability between requirements, test coverage, and field performance
  • Lead hardware through ECO, release, and configuration control processes
  • Partner with manufacturing teams to ensure smooth NPI transitions
  • Actively monitor and improve production yield, scrap rates, and rework drivers
  • Troubleshoot and resolve line-level failures and systemic production issues
  • Lead root cause analysis for production and field failures
  • Drive corrective actions that improve design robustness and manufacturability
  • Sustain legacy products, including redesign for obsolescence
  • Support next-generation design improvements using field and production data
  • Work closely with manufacturing engineering, quality, supply chain, and test teams
  • Interface with contract manufacturers and internal production teams
  • Collaborate with firmware and mechanical engineering to ensure system-level integration
  • Mentor junior engineers and technicians on production-aware design practices

Requirements

  • Bachelor’s degree in Electrical Engineering or related discipline (required)
  • Minimum 5 years of experience designing and releasing electronic hardware in a manufacturing environment
  • Demonstrated experience supporting products through NPI, production ramp, and sustainment
  • Production-Oriented Design: Design for Manufacturability (DFM), Assembly (DFA), and Test (DFT)
  • Experience with high-reliability or ruggedized hardware systems
  • Understanding of tolerances, variability, and production constraints
  • Hardware Engineering Depth: Schematic design and PCB layout (multi-layer), Analog, digital, and mixed-signal systems, Embedded microcontroller-based designs, Power systems (linear and switching), Advanced troubleshooting and debug at board/system level
  • Manufacturing & Quality Systems Experience: ECO, PLM, and document control systems, Familiarity with IPC standards (IPC-A-610, J-STD-001), Production test development and validation, Yield analysis, failure modes, and corrective action processes, Compliance & Reliability: FCC/CE/IC compliance and regulatory testing, RoHS and component compliance tracking, Environmental and reliability testing (thermal, vibration, ingress, etc.)
  • Data-Driven Problem Solving: Ability to analyze production and field data to identify systemic issues, Strong statistical and analytical thinking applied to yield and reliability
  • Preferred Experience: Experience with industrial IoT, environmental monitoring, or remote sensing systems, Familiarity with EMC/EMI mitigation in production environments, Experience working with contract manufacturers (CEMs), Exposure to automated test systems or scripting (Python, LabVIEW, etc.), Prior experience mentoring or leading technical teams

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