Sr Director, Technical Design & Quality - Old Navy
About the role
The Head of Old Navy Technical Design & Quality will lead the execution of fit fidelity, quality, and product integrity for the Old Navy brand, ensuring design aesthetics are realized with precision through industry-leading fit standards and quality excellence. This role is accountable for driving operational excellence across Technical Design and Quality, modernizing ways of working, and embedding customer-centric fit practices powered by digital innovation. The position oversees technical design and quality assurance across Adult, Kids, and Baby, and plays a critical role in translating enterprise strategy into brand-level execution. The role requires strong collaboration with cross-functional brand and sourcing partners, as well as external vendors, to enhance vendor capability, ensure adherence to Gap Inc. quality standards, and resolve fit and quality issues.
Responsibilities
- Lead brand-level fit strategy in close partnership with Design to ensure aesthetic intent is executed with precision, leveraging customer feedback, return insights, and body data to deliver consistent, customer-centric fit across categories and sizes.
- Own and evolve fit block standards and grading integrity, ensuring alignment to enterprise fit frameworks and improving fit accuracy.
- Drive technology innovation through adoption of Digital Product Creation tools (3D, virtual fit, digital prototyping) and AI-enabled solutions to improve speed, accuracy, and efficiency.
- Govern fit and quality assurance processes across development and production, reducing rework, defects, and fit-related returns.
- Own operational excellence through KPI delivery, including fit approval cycle time, first-pass fit approval rate, return reduction, defect rate, and tech pack accuracy.
- Implement and enforce standardized operating procedures (SOPs) to ensure consistency and scalability across teams.
- Partner with Product Development and Sourcing to drive vendor readiness and capability across fit, quality, and product integrity, while advancing cost engineering to deliver optimal cost, trend-right product, and margin alignment.
- Lead vendor performance through scorecards and continuous improvement programs, ensuring accountability in fit fidelity, quality, and delivery.
- Drive customer-centric product integrity through use of returns data, fit feedback, and insights to continuously improve conversion rates.
- Lead and develop a high-performing Technical Design and Quality organization of 30+, fostering a culture of collaboration, innovation, accountability, and continuous improvement.
- Role model change management efforts, driving adoption of new tools, processes, and ways of working across teams.
Requirements
- Bachelor’s degree in Apparel Design or related field preferred.
- 15+ years of experience in Technical Design required, with additional experience in Quality Assurance.
- Deep expertise in fit analysis, body morphology, pattern engineering, grading, garment construction, and manufacturing processes across Adult, Kids, and Baby.
- Proven experience driving digital and technology adoption (3D, PLM, AI tools) within product development.
- Strong operational mindset with ability to translate product and customer metrics into product improvements.
- Experience leading vendor management, including scorecards and capability building.
- Demonstrated ability to lead transformation and change management initiatives.
- Strong collaboration and influencing skills across matrixed, global organizations.
- Exceptional analytical and problem-solving skills.
- Expert in apparel manufacturing, with comprehensive knowledge of end-to-end production processes, garment construction, factory capabilities, and global sourcing, enabling informed decision-making to optimize fit, quality, and cost.
- Ability to travel globally.
Qualifications
- Exceptional analytical and problem-solving skills.
- Expert in apparel manufacturing, with comprehensive knowledge of end-to-end production processes, garment construction, factory capabilities, and global sourcing, enabling informed decision-making to optimize fit, quality, and cost.
- Ability to travel globally.
Skills
- Expert in apparel manufacturing, with comprehensive knowledge of end-to-end production processes, garment construction, factory capabilities, and global sourcing, enabling informed decision-making to optimize fit, quality, and cost.
- Ability to travel globally.
Benefits
We’ll send you to our application portal to get started.
Location: San Francisco, CA, US 94105
We’ll send you to our application portal to get started.