Sr. Controls Engineer

Day To Day Responsibilities

• Lead engineering projects focused on the design, implementation, and optimization of control and automation systems for manufacturing equipment and processes.
• Design, configure, program, and validate PLC-based control systems, including control logic, I/O architecture, motion control, alarming, safety systems and system diagnostics.
• Develop and maintain HMI, SCADA, and operator interface solutions that improve usability, diagnostics, and operational effectiveness.
• Partner with cross-functional teams to define control system requirements, develop functional specifications, and align technical solutions with manufacturing and business needs.
• Lead and participate in factory and site acceptance testing (FAT/SAT), startup, and commissioning activities, including development of test plans and turnover documentation.
• Troubleshoot and resolve complex control system issues during development, startup, and production support using structured problem-solving and data-driven analysis.
• Support integration with sensors, vision systems, and industrial networks.
• Aid in documenting control system designs, software, and procedures for release to production.
• Support continuous improvement of system reliability, safety, and performance.

Required Education

Bachelor’s degree in Electrical Engineering, Controls Engineering, Mechatronics, Automation Engineering, or a related field. Advanced degree preferred.

Required Experience/Skills

• 5+ years of experience in controls, automation, or industrial systems engineering.
• Basic knowledge of PLC programming concepts and HMI development tools.
• Familiarity with industrial control platforms (Allen-Bradley, Siemens, Beckhoff, or similar).
• Understanding of sensors, actuators, and industrial I/O systems.
• Ability to read and interpret electrical schematics.
• Strong analytical and problem-solving skills.
• Effective written and verbal communication skills.
• Ability to work collaboratively in a team environment.

Desired Experience/Skills

• Exposure to industrial communication protocols (EtherNet/IP, Profinet, Modbus).
• Experience with machine safety concepts and safety PLCs.
• Experience in a manufacturing or industrial environment.
• Exposure to motion control, robotics, or servo systems.