Sr. Controls Engineer
Corning is one of the world’s leading innovators in glass, ceramic, and materials science. From the depths of the ocean to the farthest reaches of space, our technologies push the boundaries of what’s possible. Our people break through limitations and expectations daily, helping move our company—and the world—forward. At Corning, there are endless possibilities for making an impact in areas like connecting the unconnected, driving the future of automobiles, transforming at-home entertainment, and ensuring the delivery of lifesaving medicines.
About the role
As a Senior Controls Engineer within Corning's Mobile Consumer Electronics Division, you will lead the design, development, integration, and deployment of advanced automation, motion control, robotics, and process control systems that improve manufacturing performance across a global footprint. This role serves as a key technical leader for capital projects, new equipment introductions, and technology transfers from R&D into high-volume manufacturing. Working closely with process, quality, metrology, and manufacturing teams, you will drive productivity, reliability, and process capability improvements through innovative controls, automation, and data-driven manufacturing solutions.
Responsibilities
- Lead engineering projects focused on motion systems, automation integration, process controls, material handling, and measurement system integrations.
- Provide support and implement PLC-based machine/motion control systems, system integration, sensors, electro-mechanical devices, and robotics.
- Oversee and lead the implementation of hardware for control and safety systems.
- Interface with external system integrators and machine builders to deliver fully integrated process equipment systems on-time, on-budget, and meeting performance measures.
- Advance productivity gains through control software and hardware design implementations.
- Develop and improve manufacturing systems for seamless part tracking, measurements, process control, and data analysis (SCADA).
- Deploy process and automation controls on a global scale.
- Report on project activities on a predetermined basis.
- Ensure results meet customer requirements and applicable national and international equipment safety standards.
- Mentor and promote controls development best practices.
- Participate in the development of control architectures, control functional specifications, design and test plans, and system integration requirements.
- Coordinate with manufacturing teams to ensure smooth technology transfer from development to production.
- Liaison with division quality, process, and metrology teams to ensure continuous improvement and customer compliance.
- Lead obsolescence projects aimed at increasing fundamental process capability within the division controls function.
Requirements
- Bachelor’s degree in Computer Engineering, Electrical Engineering, or Electrical Engineering Technology with a minimum of 5 years of hands-on experience.
- 7-10 years in industrial controls.
- Experience designing and programming PLC systems (primarily Rockwell, Siemens, and Omron).
- Experience with HMI and SCADA systems (primarily FT View, Optix, Ignition, iFix).
- Well-versed in electrical engineering principles.
- Capability to design, develop, and deliver fully integrated machine and motion control, automation, and process machine systems to manufacturing.
- Familiarity with logic-based programming, including ladder logic, function blocks, structured text, and sequential flowchart.
- Hands-on experience transferring technology from development to manufacturing environments.
- Strong analytical and problem-solving skills, with the ability to troubleshoot and resolve technical issues efficiently.
- Excellent communication skills, capable of documenting processes and presenting technical information to diverse audiences.
- Experience designing and implementing industrial communication technologies (Ethernet/IP, EtherCAT, Profinet).
Qualifications
- Knowledge of programming languages such as C#, Python, HTML, MATLAB.
- Ability to work collaboratively with R&D teams to explore new technologies and drive continuous improvement.
- Knowledge of algorithms for measurements and image processing systems.
- Project management skills (e.g., scoping, budgeting, timelines, MS Project).
- Knowledge of equipment engineering, process support, and debug.
- Ability to lead technical teams as part of a larger project.
- Familiarity with Fanuc and ABB robot programming.
Skills
- Excellent communication skills (verbal and written).
- Strong interpersonal skills—engaging, enabling, open.
- Technical curiosity and independent thinking.
- Strong organizational skills.
- Problem-solving: Strong analytical skills to identify and resolve challenges efficiently.
- Adaptability: Flexible in adjusting to changing project demands and technologies.
Travel
30-40% travel (domestic/international), with trips ranging from 1 day to several weeks.
Pay
The range for this position is $105,994.00 - $145,743.00 assuming full-time status. Starting pay for the successful applicant depends on geographic location, market demands, experience, training, and education.
Benefits
- Company-wide bonuses and long-term incentives aligned with key business results.
- 100% company-paid pension benefit with fixed contributions that grow throughout your career.
- Matching contributions to your 401(k) savings plan, with total contributions reaching between 7% and 12% of your pay, depending on age and years of service.
- Comprehensive health and well-being benefits, including medical, dental, vision, paid parental leave, family building support, fitness, company-paid life insurance, disability, disease management programs, paid time off, and an Employee Assistance Program (EAP).
- Recognition program to celebrate successes and reward exceptional contributions.