Sr. Controls Engineer 1

About the Role

The Sr. Controls Engineer will develop, program, and commission automation control systems from concept through implementation. This role involves creating virtual commissioning environments using Emulate3D, developing PLC logic programs from scratch, and designing SCADA and HMI applications within Ignition and FactoryTalk Optix Studio platforms. The Controls Engineer will also design and document detailed electrical control systems, producing electrical schematics and panel assembly drawings using AutoCAD Electrical.

Responsibilities

• Work with multiple cross-functional engineers to bring a solution from concept to reality.
• Collaborate with cross-functional teams to integrate conveyor control solutions, automated material handling equipment, and autonomous vehicles.
• Create and maintain electrical schematic drawings.
• Develop and debug controls system software.
• Provide technical expertise in controls and electrical engineering.
• Perform on-site commissioning support when required.
• Perform necessary electrical field wiring and mechanical installation.
• Conduct design and code reviews.

Qualifications

Bachelor’s or Master’s degree in Controls Engineering, Systems Engineering, Electrical Engineering, Mechanical Engineering, or Mechatronics Engineering.

10+ years of experience in control systems engineering with a Bachelor’s degree or 7+ years with a Master’s degree.

Skills

• Ability to develop PLC programs and HMI programs from scratch.
• Proficiency reading schematics and troubleshooting existing control systems, including software debugging and electrical troubleshooting.
• Experience commissioning and troubleshooting VFDs.
• Proficiency with Studio 5000/RSLogix, FactoryTalk View, and AutoCAD.
• Ability to lead and/or assist in project definition, specification, purchasing follow-through to installation.
• Strong problem-solving and analytical skills in software and hardware.
• Excellent written and oral communication skills, and strong interpersonal skills.
• Job requires up to 50% travel, which may extend over nights, weekends, and multiple shifts.
• Ability to safely lift, carry, push, and pull objects weighing 40+ pounds.
• Ability to stand and walk for extended periods, including full work shifts.
• Ability to follow safety procedures, wear required personal protective equipment, and maintain a clean and organized work area.
• Reliable attendance and punctuality, including flexibility to work extended hours, overtime, or varying shifts when required.

Preferred Qualifications

• Experience commissioning and troubleshooting servo drives.
• SQL Management experience.
• Inductive Automation Ignition experience.
• Understanding of computer networking concepts and architecture.
• Warehouse operations management experience or experience with warehouse management and/or execution systems.