Sr. Battery Manufacturing Engineer

About the role

Archer is an aerospace company based in San Jose, California, building an all-electric vertical takeoff and landing aircraft with a mission to advance the benefits of sustainable air mobility. We are dedicated to cultivating an equitable and inclusive environment that embraces our differences, and supports and celebrates all of our team members.

Responsibilities

• Design, develop and deploy manufacturing lines for Battery Manufacturing at Archer facilities
• Define build sequence, process flow steps, cycle time, Layout, design for manufacturing and develop applicable Manufacturing process solutions
• Support process failure mode and analysis (PFMEA)
• Develop Equipment specifications and work with suppliers through RFQ, PO, FAT/SAT, Onsite Installation, Equipment validation/Qualification and SOP
• Prepare Budget and Project execution Schedule and financial justification for leadership reviews
• Drive process control, specifically in the areas of quality and equipment capability
• Review and disposition quality notifications, including process non-conformances, determining appropriate corrective and preventive actions. Participate in the Material Review Board (MRB)
• Maintain and optimize Manufacturing Execution System (MES) configurations, including shop floor routings, process parameters, work instructions, and data collection protocols
• Serve as process generalist and backup to process owners on production lines, providing technical support and troubleshooting during equipment downtime or process deviations
• Identify and drive continuous improvement and cost reduction programs, optimize product flow and line efficiency by designing or improving tools, jigs, stations, work methods and ergonomics using the 5S methodology
• Support operations on the shop floor, establish KPIs in order to drive performance management, identify trends and mitigate risks

Requirements

• BS or MS Degree in Engineering or a related field
• 3 + years of manufacturing experience preferably in EV battery module/pack manufacturing
• Strong hands-on experience with prototype and high-volume manufacturing
• Experience in working on capex projects from concept through commissioning. Have a demonstrated track record of Overall Equipment Effectiveness (OEE) improvement, Preventative and Predictive Maintenance activities
• Experience in statistical process control, GD&T, and lean manufacturing concepts
• Proficiency in data analysis tools (Minitab, JMP, Python, or similar statistical software)
• Experience with failure analysis techniques and root cause analysis methodologies (8D, 5-Why, Fishbone)
• Knowledge of Safety Standards (ANSI/RIA15.06, OSHA)
• Experience with CAD, PLM, MES, and ERP software
• Understanding of PLCs, robots, motion control devices, vision systems and human machine safety devices
• Ability to travel domestically and internationally

Bonus Qualifications

• Experience with thermoplastic part joining (eg. ultrasonic welding)
• Understanding of aviation battery certification requirements (DO-311A, DO-160, RTCA standards)
• Experience with airworthiness requirements and aviation safety management systems
• Experience with aviation-grade traceability and configuration management
• Experience with FAR 23, Part 21, FAA Production Certification

Pay

Actual compensation offered will be determined by factors such as job-related knowledge, skills, and experience. Archer is targeting a base pay between $144,000 - $180,000 for this position.