Sr. Automation & Controls Engineer, Solar Cell Factory
SpaceX · Bastrop, TX · 3 wk ago
On-siteEngineeringFull-time
Responsibilities
- Design, develop, and manage automation projects - including initial factory ideation, machine commissioning, proof of rate capability, and eventual hand-off to operational teams
- Architect, write, and debug PLC code with an emphasis on generating code that is organized, structured, documented, maintainable, and reusable for high-volume manufacturing applications
- Keep our factory safe and reliable by implementing ANSI/RIA15.06/OSHA compliant systems for robots, gantries, conveyors, and other manufacturing equipment
- Generate aesthetically simple HMI screens to make complex machines easy to understand, operate, and troubleshoot
- Integrate individual equipment pieces into master SCADA and MES systems
- Design electrical systems compliant to NEC, NFPA, & UL508A regulations
- Create schedules and budgets, and motivate the team to achieve them
BASIC QUALIFICATIONS
- Bachelor's degree in engineering, physics, or chemical discipline
- 5+ years of experience with high-speed manufacturing, controls and automation, and/or programming
PREFERRED SKILLS AND EXPERIENCE
- Excited by a quick and iterative design and manufacturing role
- Proven ability to solve complex problems with simple solutions in both design and implementation stages
- Excellent communication skills both written and verbal, with the ability to make plans and directional recommendations collaboratively and cross-functionally
- Ability to engineer creative, new approaches to problems while adhering to ANSI/RIA15.06/OSHA safety requirements to keep a factory safe
- Hazardous process expertise in an aerospace, oil and gas, or chemical industry where high pressure or hazardous systems for fluids or gasses were in use
- Experience with at least one of the specific disciplines listed below. The ideal candidate is interested in learning at least the fundamentals of the other areas they are not yet strong in
- Electrical/Industrial Controls:
- Electrical sizing of motors, valves, pneumatics, cables, circuit protection, VFDs, motor starters, various other motion systems
- Design of fail-safe electrical circuits using both safety logic controllers and safety-rated relays
- Hands-on experience troubleshooting industrial electrical systems using tools like multimeters, oscilloscopes, EMI probes
- Proficiency in understanding and creating electrical schematics and single line diagrams (EPLAN preferred)
- Field bus networks, serial communication, Profinet and Ethernet communications
- Hands-on experience designing and commissioning high quality electrical panels and electro-mechanical systems with appropriate safety considerations in mind
- Knowledge of NEC, NFPA, UL508A codes with ability to ensure compliance with control system safety standards
- Industrial Software:
- PLC programming, preferably Siemens TIA Portal or Beckhoff TwinCAT structured text + ladder
- HMI, SCADA, IoT (MQTT, OPC-UA), ignition systems with focus on user friendly navigation and machine health monitoring and control
- Field Bus Networking protocols, preferably EtherCAT, Profinet, Profisafe, Ethernet/IP
- Robotics programming, preferably ABB
- Industrial software application to mechanical assemblies, electrical systems, sensors, pneumatics/hydraulics, including how to safely checkout these interdisciplinary systems prior to production implementation
ADDITIONAL REQUIREMENTS
- Ability to work long hours and weekends as necessary to support critical milestones
ITAR REQUIREMENTS
- To conform to U.S. Government export regulations, applicant must be a (i) U.S. citizen or national, (ii) U.S. lawful, permanent resident (aka green card holder), (iii) Refugee under 8 U.S.C. § 1157, or (iv) Asylee under 8 U.S.C. § 1158, or be eligible to obtain the required authorizations from the U.S. Department of State. Learn more about the ITAR here.