Simulation R&D Engineer
Molex · Lisle, IL · 2 wk ago
On-siteEngineering$90k–$120k/yrFull-time
About the role
We are seeking a highly motivated engineer to develop and apply artificial intelligence and machine learning (AI/ML) techniques to accelerate structural and electrical simulations. This role bridges product development, finite element analysis (FEA), signal integrity (SI) analysis, and AI modeling, enabling faster and smarter product design.
Responsibilities
- Develop, implement, and validate next-generation simulation frameworks that leverage data-driven and physics-based approaches to accelerate structural and multi-physics analyses.
- Integrate physics-informed or reduced-order models into existing FEA workflows (e.g., Abaqus, LS-DYNA, ANSYS Workbench) to enhance speed and scalability.
- Build and calibrate surrogate models that accurately approximate high-fidelity simulations while maintaining minimal accuracy loss.
- Automate data generation and management pipelines from FEA results to support model training, validation, and continuous improvement.
- Analyze and balance trade-offs among model fidelity, computational efficiency, and generalization performance for different applications.
- Evaluate and deploy emerging AI-for-simulation technologies (e.g., Altair PhysicsAI, Ansys SimAI) to accelerate structural, thermal, and electrical co-simulation and design optimization.
- Design and enhance automated optimization workflows that couple FEA and signal integrity simulations (e.g., using ModeFrontier, ANSYS OptiSLang, or equivalent platforms).
- Document, publish, and communicate findings to promote adoption of advanced simulation methodologies across engineering teams.
Requirements
- B.S. Degree in Mechanical Engineering, Computer Science, Data Science, or a related field.
- Strong foundation in solid mechanics, finite element methods (FEM), and numerical modeling for structural and multi-physics applications.
- Hands-on experience with one or more major FEA tools (e.g., Abaqus, ANSYS Workbench, LS-DYNA), including setup, analysis, and interpretation of results.
- Proficient in Python programming, with experience in numerical and scientific computing libraries such as NumPy, SciPy, and related tools.
- Experience with data preprocessing, model training, and validation workflows, including handling simulation datasets and building data pipelines for AI/ML applications.
- Excellent communication skills, with the ability to convey complex technical concepts effectively to interdisciplinary teams and stakeholders.
Qualifications
- M.S. or Ph.D. in Mechanical Engineering, Computer Science, Data Science, or a related field, with a strong focus on computational modeling or AI applications.
- Experience with advanced machine learning architectures, such as Physics-Informed Neural Networks (PINNs) etc., for physics-based modeling.
- Prior exposure to AI-driven simulation frameworks such as PhysicsAI, SimAI, or equivalent platforms.
- Background in reduced-order modeling (ROM), surrogate modeling, or Bayesian calibration, with experience in integrating these approaches into simulation workflows.
- Familiarity with CAD/CAE automation and data pipelines for simulation-driven design and optimization.
- Proven ability to translate research concepts into practical, deployable solutions in engineering or simulation contexts.
- Strong record of technical contributions, such as peer-reviewed publications, patents, or conference presentations.
Skills
- Python programming
- Data preprocessing and model training
- Simulation workflows
- Physics-informed neural networks (PINNs)
- Reduced-order modeling (ROM)
- Surrogate modeling
- Bayesian calibration
- CAD/CAE automation
- Data pipelines
- Signal integrity analysis
- Finite element analysis (FEA)
- Automated optimization workflows
- Documentation and communication
Benefits
- Medical
- Dental
- Vision
- Flexible spending and health savings accounts
- Life insurance
- Disability
- Retailer
- Education assistance
- Infertility assistance
- Paid parental leave
- Adoption assistance
Pay
$90,000 - $120,000 per year. This role is eligible for variable pay, issued as a monetary bonus or in another form.
Schedule
N/A