Senior Wire Harness Engineer
About the role
We're looking for a Senior Wire Harness Engineer to own the electrical interconnect of our robots end-to-end — from logical schematic to physical harness design to a part that survives in the real world. This role blends mechanical and electrical engineering: you'll define the logical/electrical connectivity between components, then design and model the physical harness in CATIA so it routes cleanly, withstands real-world environmental and mechanical loads, and can be built and serviced. You'll move fluidly between 2D logical/physical schematics and 3D CATIA design, and you'll be the connective tissue between Electrical, Mechanical, and Manufacturing teams to make sure the interconnect works as a system, not just on paper.
Responsibilities
- Take end-to-end ownership of wire harness design, from logical/electrical interconnect definition through 3D physical routing and release.
- Develop logical and physical harness schematics in a harness design tool (e.g., Zuken E3, Siemens Capital), defining connectors, pinouts, wire types/gauges, and routing intent.
- Model harness geometry in CATIA 3D, routing around moving structures, actuators, and sensors while designing to withstand vibration, flex, thermal, and other environmental loads.
- Partner with Electrical and Mechanical engineers on signal/power requirements, shielding, connector selection, and packaging/access for assembly and service.
- Generate harness drawings, BOMs, and manufacturing documentation, and support prototype builds and troubleshooting as issues surface in integration, test, or the field.
- Work with Outside vendors to produce and test cable assemblies for complex designs that can not be made onsite.
- Help track down any signal integrity issue caused by cables.
Requirements
- A mechanical or electrical engineering background (or related field) with 5+ years of hands-on experience designing wire harnesses for automotive, robotics, aerospace, or similar demanding environments.
- Demonstrated ability to work across both the logical/electrical world (interconnect, schematics, pinouts) and the physical/mechanical world (3D routing, packaging, structural survivability).
- Proficiency with a harness design tool such as Zuken E3 or Siemens Capital, and proficiency in CATIA for 3D harness modeling.
- Solid understanding of environmental and mechanical load considerations affecting harness design — vibration, flex fatigue, thermal, abrasion, ingress protection.
- Comfortable owning a design end-to-end, and strong collaboration/communication skills working as a peer across Electrical, Mechanical, Integration and Manufacturing teams.
Qualifications
- Nice to have: Experience with connector and wire selection for high-vibration or industrial robotic platforms.
- Familiarity with EMI/EMC shielding practices and grounding/bonding strategy for harness design.
- Experience with GD&T and tolerance stack-up as applied to harness routing and connector mounting.
- Exposure to DFM/DFA for harness manufacturability and serviceability.
- Experience supporting products in the field and turning harness-related field issues into durable design fixes.
Skills
- Hands-on experience with wire harness design tools like Zuken E3 or Siemens Capital.
- Proficiency in CATIA for 3D harness modeling.
- Understanding of environmental and mechanical load considerations affecting harness design.
- Strong communication and collaboration skills.
Benefits
At Rhoda AI, we offer competitive compensation ranging from $175K to $250K, along with equity. We also provide comprehensive benefits including health insurance, retirement plans, and paid time off.
Pay
$175K – $250K
Schedule
Full-time