Senior Vehicle Travel Technician

Job Summary

Technicon Design US is hiring a Senior Vehicle Travel Technician to support a client in the Bay Area of California. The primary worksite is located just northwest of Phoenix, Arizona.

Job Functions

- Lead and execute EV beta/prototype vehicle modifications with minimal direction in fast-changing development environments. - Interpret and apply wiring schematics, pinouts, connector views, and routing documentation to on-vehicle implementation. - Produce vehicle harnesses and sub-harnesses; modify and repair harnessing (splicing, de-pin/re-pin, connector repair, shielding/grounding, strain relief, looming, labeling). - Modify electrical components and wiring to support prototype changes, packaging constraints, and test needs. - Diagnose and resolve electrical issues using standard diagnostic methods/tools; document findings and corrective actions. - Support electrified vehicle systems where applicable; follow high-voltage safety practices, PPE requirements, and site procedures (within training/authorization limits). - Perform chassis/mechanical modifications (mounting solutions, routing changes, fit/finish adjustments, serviceability improvements). - Complete minor fabrication work as needed (e.g., bracketry, drilling/cutting, fastening, rivnuts/riveting, trim/panel rework). - Ensure vehicles are returned in a safe, functional, and test-ready condition after work completion (secure fasteners, correct routing, verified electrical integrity). - Perform post-work quality/safety checks (connector engagement, harness retention, abrasion/heat protection, basic functional verification). - Identify unsafe conditions or quality risks; stop work and escalate concerns as required. - Partner with engineers to clarify requirements, provide hands-on feedback, and recommend practical build solutions. - Document “as-built” status, deviations, and lessons learned; contribute to work instructions, checklists, and standard work. - Train and mentor technicians/teams on procedures, wiring best practices, safety expectations, and workmanship standards. - Maintain clean, organized, and safe work areas (5S mindset), including tool control and housekeeping; follow all safety/PPE requirements.

Required Qualifications

- Significant hands-on experience in prototype/beta vehicle builds, vehicle modification, or advanced automotive technician work (EV experience strongly desired). - Demonstrated ability to read and follow wiring schematics and execute complex wiring/harness work, including harness build and modification. - Strong troubleshooting skills and ability to work independently with little to no guidance and limited documentation. - Mechanical aptitude with ability to perform chassis modifications and minor fabrication work. - Demonstrated commitment to safety-critical workmanship and leaving vehicles in safe, functional condition. - Willingness to travel frequently to support builds and test events in Michigan, Arizona, and overseas locations. - Valid driver’s license (as applicable).

Preferred Qualifications

- High-voltage (HV) experience and/or HV safety training for electrified vehicles (preferred). - Experience supporting R&D, prototype, or pre-production EV programs. - Familiarity with automotive connectors/terminals, crimp standards, shielding/grounding practices, and harness protection/labeling. - Experience creating work instructions and training materials; demonstrated mentoring capability.

Competencies / Skills

- Ability to lead execution independently and prioritize work effectively - Strong attention to detail and high workmanship standards - Safety-first mindset; able to identify hazards and mitigate risk - Clear written and verbal communication with engineering and cross-functional teams - Adaptability and problem solving in ambiguous environments - Training/mentoring capability

Travel Requirements

- Frequent travel required; locations may include Michigan, Arizona, and overseas (international travel).

Work Environment / Physical Requirements

- Hands-on shop and vehicle environment; standing, bending, kneeling, and tool use required. - Ability to lift typical shop loads (often up to 50 lbs with assistance as needed). - Work may include off-shift, weekend, or extended hours during build/test events. - Work may involve energized systems; must follow EV/HV electrical safety practices and PPE requirements.

Pay Range

$65 - $75 per hour **US work authorization is required.**