Senior Thermal Analysis Engineer - IAMD

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The Boeing Defense, Space & Security (BDS) Space, Intelligence & Weapons Systems (SI&WS) organization is hiring a Senior Thermal Analyst to join the Integrated Design Engineering (IDE) Team in Huntsville, AL on the Integrated Air and Missile Defense (IAMD) Mechanical Engineering Capability Team. The IDE team is responsible for the design, analysis, release and maintenance of the technical data package for developmental or flight hardware as well as supporting production and special test equipment design for various products within the IAMD portfolio. IDE supported programs include Intermediate Fires and Protection Controls (IFPC-2) (pending contract award), and the Boeing Patriot Advanced Capability 3 (PAC-3) Seeker and Aegis Ballistic Missile Defense (ABMD) product lines.

About the role

In this role, you will analyze, develop, and validate thermal environments, heat transfer, and temperature profiles of missile systems and subsystems to ensure performance, safety, and reliability under various mission and operational conditions. These programs encompass new designs as well as test, manufacturing, and production support for complex electro-mechanical assemblies.

Responsibilities

• Develop and validate detailed thermal load cases and steady-state/transient thermal response analyses for missile airframes, propulsion systems, electronics, and subsystems using advanced thermal modeling and simulation tools
• Perform finite element thermal modeling (FEM), computational fluid dynamics (CFD), finite difference Method (FDM) heat transfer, radiation, conduction, and convection analyses to characterize missile system thermal behavior during various operational scenarios
• Collaborate closely with design, test, and manufacturing teams to integrate thermal requirements into the overall design lifecycle
• Interpret and apply relevant military, industry and program standards/specifications pertaining to thermal management, temperature limits, and environmental conditions
• Lead root cause analyses and provide technical direction to resolve thermal issues discovered during analysis, testing, and operation
• Support system-level trade studies and design optimizations to improve thermal performance while ensuring structural integrity and reliability
• Prepare, review, and approve engineering documentation including thermal test plans, reports, specifications, and design reviews
• Mentor junior engineers and provide subject matter expertise in thermal analysis and thermal management disciplines
• Communicate technical information effectively with internal teams, suppliers, and external agencies

Requirements

• Bachelor of Science degree in Engineering (with a focus on Mechanical, Civil, Aerospace, Aeronautical or Material Sciences)
• 9+ years of experience in a related role
• Proficiency with thermal analysis and CFD software (e.g., ANSYS Thermal, NX Simcenter, Thermal Desktop, SINDA/FLUINT, COMSOL, or equivalent)
• Strong understanding of heat transfer mechanisms including conduction, convection, and radiation in aerospace applications
• Excellent problem-solving skills and attention to detail
• Ability to collect, organize, synthesize, and analyze data; summarize findings; develop conclusions and recommendations from appropriate data sources
• Ability to work in a fast-paced team environment to produce high quality engineering products
• Effective communication and teamwork skills
• U.S. Secret Clearance (interim and/or final) required post-start; U.S. Citizenship is required to obtain clearance

Qualifications

• Prior experience specifically with missile systems or defense aerospace projects
• Familiarity with thermal management of propulsion systems and avionics
• Experience with scripting and automation for thermal analysis processes (e.g., Python, MATLAB)
• Understanding of Boeing Engineering Standards and Design Practices
• Experience with thermal and combined environment testing (thermal/vibration/shock)
• Experience with integrated thermal-structural analyses
• Strong ability to build trust and connection with the team and stakeholders
• Ability to model and inspire servant leadership style, and model seek, speak, and listen behaviors
• Flexibility, adaptability, and comfort with a highly dynamic and exciting work environment
• Experience using Boeing Common Non-Recurring Product Development (C-NRPD) or equivalent Boeing Development Processes
• Strong understanding of Finite Element Modeling techniques related to thermal analysis

Pay

Pay is based upon candidate experience and qualifications, as well as market and business considerations.

• Level 4: $126,650 - $171,350
• Level 5: $154,700 - $209,300

Benefits

The Boeing Company provides eligible employees with an opportunity to enroll in a variety of benefit programs, generally including:

• Health insurance
• Flexible spending accounts
• Health savings accounts
• Retirement savings plans
• Life and disability insurance programs
• Programs that provide for both paid and unpaid time away from work

The specific programs and options available to any given employee may vary depending on eligibility factors such as geographic location, date of hire, and the applicability of collective bargaining agreements.

This position is for 1st shift and requires the ability to obtain a U.S. Security Clearance. Relocation assistance is not available for this position. Boeing will not sponsor applicants for employment visa status.