Senior Systems, R&T Process Development Engineer (Onsite)

This role is based in Riverside, CA and is within the R&T department as part of the Engineering organization, conducting research and development primarily focused on Composite technologies.

About the Role

This position leads and supports the development of technologies in adherence with TRL and MRL toll gates. You will work closely with Engineers and Engineering Technicians to support daily process development and interact between various Engineering groups (programs, chief office engineer, aftermarket, manufacturing/operations, facilities, supply chain, test labs, suppliers, and customers). The role ensures on-time and quality execution of materials & process project tasks and deliverables.

Responsibilities

• Utilize manufacturing process experience to provide technical support and consultation for executing prototype and demonstrator builds.
• Review, understand, provide feedback, and approve manufacturing planning documents.
• Ensure adherence to all compliance requirements (TRL, MRL, EHS, CMS, QMS, PPAP, etc.).
• Engage in problem-solving initiatives and challenge the status quo (e.g., root cause and corrective action investigations, OEE, FPY, customer escapes).
• Participate and contribute to Process Failure Mode and Effects Analysis (PFMEA) and control build plans.
• Identify opportunities on drawings and specifications to influence changes to engineering designs and line balancing.
• Participate in tool design reviews to ensure tools are feasible for processes.
• Participate in process improvement and continuous improvement activities.
• Implement results of lean manufacturing initiatives.
• Travel up to 10% as needed.

Requirements

• U.S. Citizen, U.S. Person, or lawful permanent resident as defined by U.S. regulations.
• Typically requires a degree in Science, Technology, Engineering, or Mathematics (STEM) and a minimum of 5 years of prior relevant experience, or an Advanced Degree in a related field and a minimum of 3 years of experience.
• Multi-Axis robotics programming and operation experience.
• 3-5 years of industry experience in composite manufacturing and process development, ideally with a strong focus on composite Aerostructures.
• Experience as a technical Subject Matter Expert (SME), with skills in relationship building, effective communications, lean leadership, and influence.
• Extensive knowledge of Geometric Dimensioning and Tolerancing (GD&T).
• Experience interpreting Engineering drawings and 3D CAD Designs (CATIA).
• Knowledge of thermoset and thermoplastic composite material & processing specifications for the Aerospace industry.
• Product development and introduction experience.
• Knowledge of metallic material & processing specifications for the Aerospace industry.

Preferred Qualifications

• Proficient oral and written communication skills in a collaborative environment.
• Experience working with fiber optic laser systems.
• PLC programming and operating experience.
• Advanced knowledge of robotic programming and operation.
• Systems development and integration experience.

Benefits

• Medical, dental, and vision insurance.
• Three weeks of vacation for newly hired employees.
• Generous 401(k) plan with employer matching funds and separate employer retirement contribution, including a Lifetime Income Strategy option.
• Tuition reimbursement program.
• Student Loan Repayment Program.
• Life insurance and disability coverage.
• Optional coverages: pet insurance, home and auto insurance, additional life and accident insurance, critical illness insurance, group legal, ID theft protection.
• Birth, adoption, and parental leave benefits.
• Ovia Health, fertility, and family planning.
• Adoption Assistance and Autism Benefit.
• Employee Assistance Plan, including up to 10 free counseling sessions.
• Healthy You Incentives and wellness rewards program.
• Doctor on Demand for virtual doctor visits.
• Bright Horizons for child and elder care services.
• Teladoc Medical Experts for second opinions.

Pay

The salary range for this role is $95,500 - $181,700 USD.

This role is onsite and may be eligible for relocation assistance.