Senior Product Engineer
Toyoda Gosei Americas · Troy, MI · 3 days ago
HybridFull-time
Essential Duties And Responsibilities
- Create APQP and engineering documents.
- Support design development from initial concept through SOP.
- Attend customer build events and root cause issues.
- Negotiate with customers on product design, styling and engineering requirements while ensuring manufacturability and profitability.
- Provide design proposals for Automotive Interior/Exterior Plastic parts (Grille/Bumper/Spoiler/IPs/Console/Register) or other components utilizing 2D & 3D design tools.
- Complete benchmarking examinations of competitor’s components and emerging technology.
- Provide technical reports, open items list and presentation package to customers & internal departments.
- Improve designs & define new design guidelines to be adopted by the group to improve quality and productivity.
- Create and maintain records of product development as required by our quality system.
- Work with customers and other internal groups to resolve component functional problems.
- Develop drawings as necessary and participate in Design FMEA, as required.
- Continue to improve the product development process to provide a higher level of service to our customers.
- Demonstrate basic project management expertise.
- Specifies precise new product functional requirements; designs, tests and integrates components to produce final designs; and evaluates the design's overall effectiveness, cost, reliability and safety.
- Designs, develops, executes and evaluates fitness-for-use testing, product specifications and process validation plans; creates and reviews material part specifications and bills of materials.
- Collaborate with internal manufacturing partners, contract manufacturers, designers and product specialists to optimize designs for manufacturability.
- Utilizes CAD (Computer Aided Design) or CAE (Computer Aided Engineering) systems to model new designs and produce detailed engineering drawings.
- Drive optimization by being actively engaged in continuous improvement efforts (kaizen).
Required Education, Experience, And Skills
- Certifications and Education: Bachelor's Degree in Engineering or related field, or equivalent years of experience.
- Experience: 4 to 8 Years of experience in Engineering.
- Bilingual in English and Japanese.
- Strong understanding of Interior/Exterior Plastic component design with deep expertise in injection molding, tooling, paint/plating processes and wrapping.
- Requires material engineering knowledge related to plastic design and molding.
- Knowledge of Moldflow CAE Analysis, GD&T, and tolerance stack-up studies.
- Experience designing moving mechanisms is preferred.
- Requires DRBFM/DFMEA, supplier management, and launch readiness skills for high volume manufacturing.
- Familiarity with automotive standards, concepts and practices is required.
- Previous experience with injection molded plastic commodities is preferred.
Physical Requirements
- Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
- While performing the duties of this job, the employee is regularly required to talk or hear.
- The employee frequently is required to sit.
- The employee is occasionally required to stand, walk, and reach with hands and arms.
- The employee must occasionally lift and/or move up to 25 pounds.
- Specific vision abilities required by this job include close vision.
Technology Competencies
- Proficiency using Microsoft Office Suites 2016 or newer.
Additional Competencies
- Ability to consistently meet deadlines.
- Effective verbal, non-verbal, negotiation and written communication skills.
- Absolutely professional in interacting with internal and external customers.
- Effective attention to detail, problem solving, analytical and organizational skills.
- Strong organizational skills, analytical thinking skills, problem solving and project scheduling skills.