Senior Process Engineer

About the role

Sedron Technologies is hiring a talented Senior Process Engineer to work in our Bellingham or Sedro-Woolley, WA location!

Responsibilities

• Lead and execute process design activities, including process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), heat and mass balances, utility summaries, equipment calculations, equipment list and specifications, and similar
• Serve as the process engineering owner for assigned projects, ensuring timely and accurate execution of process engineering deliverables
• Develop, review, and refine process models to optimize system performance
• Collaborate with internal teams, including mechanical, electrical, controls engineering, permitting, drafting, and external partners and contractors to ensure seamless integration of process designs
• Select, specify, calculate, and procure process equipment
• Engage with vendors and external partners to obtain technical data and evaluate equipment performance
• Conduct technical risk assessments and propose mitigation strategies
• Champion and participate in PHA (Process Hazard Analysis) studies in the form of HAZID’s (Hazard Identification), HAZOP’s (Hazard and Operability study), LOPA (Layers of Protection Analysis), and similar risk assessments
• Lead value engineering efforts to reduce CapEx and OpEx of the project design
• Provide technical support during project commissioning, troubleshooting, and optimization phases
• Support internal commissioning, operations, and EHS (Environmental Health and Safety) teams with activities such as static and dynamic commissioning, SOP (Standard Operating Procedure) development, test plans, data analysis, safety reviews, and similar
• Ensure compliance with applicable regulations, standards, and best practices in process design
• Manage engineering change requests
• Identify gaps in current software or tools and provide alternatives
• Coordinate testing, analysis, and scale-up implementation with the R&D team
• Perform other related duties as assigned

Qualifications

• Bachelor’s or Master’s degree in Chemical Engineering or related field. Relevant work experience may substitute for formal education
• 10+ years of related professional experience as a process or chemical engineer, or in a similar role
• Six Sigma or Lean Manufacturing certification preferred. Fundamentals of Engineering or Professional Engineering license is a plus
• Experience in fertilizer production, waste-to-value processes, or related industrial applications
• Knowledge of regulatory compliance for chemical manufacturing (e.g., EPA, OSHA, FDA, or equivalent)
• Strong understanding of chemical and biological reactions, thermodynamics, fluid dynamics, and heat and mass transfer
• Broad understanding of FEL stage gated process design and associated deliverables required in each phase. Experience in a leadership role is a plus
• Strong proficiency in process modeling software (AspenTech software preferred)
• Demonstrated ability to work independently with minimal direction; capable of taking a vision and executing it from the ground up
• Strong critical thinking and adaptability; able to evaluate complex systems and develop pragmatic solutions in a fast-paced environment
• Excellent planning, multi-tasking, and time management capabilities with a track record of meeting competing deadlines
• Superior written and verbal communication skills; able to convey technical and procedural information clearly to both technical and non-technical audiences
• Strong interpersonal skills with the ability to build relationships and influence across all levels and disciplines.
• High degree of personal and professional integrity; self-motivated with strong initiative and problem-solving instincts
• Proficient in Microsoft business products including Word, Excel, Outlook, Teams, Project, SharePoint, and Bluebeam

Benefits

• Multiple medical, dental, and vision insurance options
• 401(k) with employer matching
• Generous paid time off and paid holidays (plus 2 floating holidays to use your way)
• Disability, Life, and AD&D Insurance
• FSA and HSA options with employer contributions
• Tuition reimbursement — we invest in your growth
• Casual work attire — no suits required (unless that’s your thing)

Pay

Compensation for this role is between $130,000 - $160,000 annually

Schedule

This role may qualify for a discretionary bonus, recognizing outstanding contributions to team and company success

Additional Information

This role requires approximately 10% travel to support Sedron facilities

We are committed to maintaining a drug and alcohol-free work environment, and our employees are expected to comply with all state and federal laws. Due to the nature of the work performed, this role is considered safety sensitive and as such all applicants will be subject to a pre-employment drug test, and background check after receiving a conditional offer of employment.