Senior Process Engineer
Location: Corona, CA
Job Type: Full-Time / On-Site
About the Role
As a Senior Process Engineer, you'll be at the forefront of our innovation, providing technical assistance and engineering support to the manufacturing group. You'll collaborate with a diverse group of passionate individuals to deliver sustainable solutions to advance mobility, improve wellbeing and enhance modern life. Your work will directly impact improving existing processes, developing new and cost-effective manufacturing concepts, as well as training production operators and engaging maintenance personnel in resolving equipment problems using systematic methods of troubleshooting, root cause analysis, and irreversible corrective action implementation.
Responsibilities
- Drive process improvements including technology, reducing scrap, and new concepts to meet customer expectations on quality and cost.
- Support extrusion, secondary operations, and packaging to ensure delivery and quality levels.
- Lead flawless launches of new product activities including FMEA, PFD, part and tool design reviews, and other cross-functional team events.
- Engage maintenance personnel in resolving process and equipment problems using systematic methods of troubleshooting, root cause analysis, and irreversible corrective action implementation.
- Provide technical evidence and responses to customer service/customers as required.
- Mentor technicians and engage maintenance personnel in resolving tooling and equipment problems using systematic methods of troubleshooting, root cause analysis, and irreversible corrective action implementation.
- Drive validation and qualification (IQ/OQ/PQ) protocols for new product, equipment, tooling, and processes as directed.
- Follow SOP on re-validation of existing equipment, tooling, and processes.
- Work closely with internal and external Project Engineers in developing processes that meet customer expectations on cost, quality, and delivery of new product development.
- Document lessons learned and report status of all projects and assignments in a timely manner.
- Generate, update, and implement process documentation, including PCOs, operator work instructions, manufacturing procedures, sample requests, process, inspection, and troubleshooting guides.
- Close assigned CAPAs in a timely manner.
- Complete projects and report status in a timely manner utilizing project management tools in establishing timelines, building action item lists, and completing milestones.
- Understand and follow the SOPs and work instructions pertaining to the specific area.
- Communicate clearly and concisely, both orally and in writing.
- Assist cost accounting in establishing new or revised standard costs for new or existing product lines.
- Support the conversion of small-scale processes into commercially viable large-scale operations.
Requirements
- BS Degree in an Engineering discipline (Chemical, Mechanical, or Biomedical preferred).
- 5+ years of experience in an industrial environment including co-op experience.
- Experience with root cause analysis.
- Excellent (written and verbal) communication and effective human interaction skills.
Preferred Qualifications
- Experience with thermoplastics extrusion, molding, and/or assembly process is strongly preferred.
- Six Sigma Green or Black Belt.
- Lean Manufacturing experience.
- Flexible to change, and possess a high degree level of integrity and a "can-do" attitude.
- Able to comprehend college algebra, college physics, basic chemistry, statistics, and unit conversion.
- Able to learn fast and multitask.
Work Environment
At Lubrizol, we’re committed to providing a safe, inclusive, and empowering environment where you can do your best work. Depending on your role, your work environment may include:
- Standing, walking, or operating equipment for extended periods.
- Working in a lab or manufacturing setting with appropriate PPE provided.
- Use of computers and digital tools in an office or hybrid environment.
- Occasional lifting or movement of materials.
- Adherence to rigorous safety protocols and ergonomic standards.
Benefits
- Competitive salary with performance-based bonus plans.
- 401(k) match + Age-Weighted Defined Contribution.
- Comprehensive medical, dental, and vision coverage.
- Health Savings Account (HSA).
- Paid holidays, vacation, and parental leave.
- Flexible work environment.
- Learning and development opportunities.
- Career and professional growth.
- Inclusive culture and vibrant community engagement.
Pay
$120,000 - $140,000 with 6% bonus
Schedule
Dayshift