Senior Process Engineer

Elbit America is a leading provider of high-performance products, system solutions, and support services focusing on the defense, homeland security, commercial aviation, and medical instrumentation markets. With facilities throughout the United States, Elbit Systems of America is dedicated to supporting those who contribute daily to the safety and security of the United States. As a world leader in low-light sensor technology, the Warfighter Systems team engineers the future of image intensifiers and night vision goggle systems, trusted by the U.S. and nearly 100 allied countries to bring warfighters home safely.

About the role

Manufacturing process engineering position focused on root cause analysis and implementing controls for the manufacturing and testing of Night Vision goggles. The ideal candidate will apply Six-Sigma tools to eliminate rework, conduct root cause analysis, and implement controls in manufacturing processes. The individual can expect to spend time doing data analysis, process improvements, and directly engaging with factory teams on the shop floor.

Responsibilities

• Conduct root cause analysis on the product as well as components, create detailed reports with data, and recommend/implement solutions
• Implement process controls to prevent escapes to customers
• Use data analysis techniques to identify gaps and make improvements
• Use process equipment, test instruments, and precision gauges in appropriate situations
• Optimize manufacturing and testing processes/equipment and implement cost reduction opportunities (yield and productivity improvements, waste elimination)
• Daily hands-on floor support to evaluate and process reworks
• Work with and train bargaining unit employees to improve work processes and product quality

Requirements

• BS in Electrical, Mechanical, Materials Engineering, or equivalent
• 5+ years of failure analysis techniques, data analysis, and problem-solving methodologies
• In-depth knowledge of statistical analysis techniques and SPC
• Effective communication and documentation skills
• Proficiency with MS Office products such as Outlook, Word, Excel, PowerPoint, or equivalents
• Ability to handle multiple high priorities
• Collaborate with respect and integrity with all levels in the organization
• This position requires the candidate to be able to obtain a security clearance

Preferred Skills

• Prior experience in night vision, thermal, and optics-related fields is a plus
• Experience with statistical analysis software; Minitab, JMP a plus
• Six sigma blackbelt certification is a plus
• Technical experience in a manufacturing environment handling yield and process improvement work
• Experience writing MS Access queries (linking multiple tables, using If statements or other functions, etc.) or equivalent programming understanding

Benefits

• Most locations offer a 9/80 schedule, providing every other Friday off
• Competitive compensation & 401(k) program
• Robust medical, dental, vision, & disability coverage with qualified wellness discounts
• Basic Life Insurance and Additional Life & AD&D Insurances are available
• Flexible Vacation & PTO
• Paid Parental Leave
• Generous Employee Referral Program
• Voluntary Benefits Available: Longer Term Care, Legal, Identity Theft, Pet Insurance, and more
• Voluntary Tricare Supplement available for military retirees

Pay

The salary range listed for this position reflects the anticipated base pay range for this role. Actual compensation will be determined based on factors including skills, experience, education, certifications, business needs, internal equity, and geographic location.

Location

Fueled by more than 800 talented employees and a proud 65-year legacy of night vision production excellence, Elbit America’s Warfighter Systems business is rooted in the heart of Virginia’s Roanoke Valley. Surrounded by the scenic beauty of the Blue Ridge Mountains, you’ll find a unique blend of southern hospitality, outdoor adventure, and the energy of a thriving city—all alongside a purpose you can be proud of coming to work each day.

• Lower cost of living
• Family-friendly area
• Career and economic growth
• Scenic beauty
• Outdoor enthusiast’s dream