Senior Plastics Process Engineer

Position Summary

The Senior Plastics Process Engineer at GE Appliances will lead the development, validation, and integration of injection molding processes, tooling, and automation systems within manufacturing operations. This role focuses on new product introduction (NPI), transfer of work (TOW), equipment startup, and process optimization, ensuring excellence in Safety, Quality, Cost, and Delivery (SQCD).

Key Responsibilities

• Develop, optimize, and validate injection molding processes for new and existing products
• Establish scientifically developed molding processes using RJG principles, SPC, and DOE methodologies
• Define process windows, parameter controls, and ensure repeatability
• Perform machine qualification, capability studies, and process validation
• Lead mold trials from initial sampling through PPAP approval
• Drive integration and startup of molding tools, presses, and automation
• Support robotics programming and EOAT optimization
• Ensure stable production ramp-up
• Troubleshoot molding defects, automation issues, and equipment performance losses
• Lead root cause analysis and corrective actions for safety, quality, and cost issues
• Drive M&R cost reduction through equipment reliability improvements and failure elimination
• Identify and eliminate chronic downtime drivers and maintenance waste
• Improve OEE, scrap reduction, cycle time, and labor efficiency
• Apply Lean manufacturing and structured problem-solving methodologies
• Leverage AI and advanced analytics to identify cost reduction opportunities and predict equipment failures
• Utilize RJG eDART, CoPilot, and SPC systems to monitor and optimize process performance
• Apply data-driven insights to reduce scrap, improve yield, and enhance process stability
• Partner with digital and IT teams to deploy AI tools for predictive maintenance and process optimization
• Drive adoption of digital technologies to improve decision-making and operational visibility
• Lead projects from concept through production launch
• Coordinate cross-functional teams
• Manage timelines, deliverables, and launch readiness

Qualifications

• Bachelor’s degree in Engineering or equivalent experience
• 5+ years injection molding experience
• Strong RJG knowledge (eDART, CoPilot)
• Experience with robotics, EOAT, and mold trials
• Strong troubleshooting and problem-solving skills

Culture

GE Appliances is committed to fostering an inclusive and diverse workplace. Our Zero Distance philosophy emphasizes the importance of engaging, belonging, and connecting with each other. We strive to create solutions that empower our colleagues, strengthen our communities, and reflect the diversity of the communities we serve.