Senior NPI Engineer
About the role
The Company Halo Industries has invented a revolutionary technology to replace a decades-old semiconductor material slicing process. Our laser-based technology eliminates waste, improves material cost and performance, and drives advancements in high-growth markets like automotive, telecommunications, and power electronics. Founded in 2014 at Stanford University, Halo is well-funded and poised for rapid growth, engaging strategic customers and preparing for volume manufacturing. The Opportunity The Sr. NPI Engineer is responsible for transitioning complex, proprietary production equipment from R&D development to pilot manufacturing. Operating at the intersection of design, quality, and supply chain, you will ensure manufacturability, establish robust build and test processes, and drive cross-functional collaboration for a seamless New Product Introduction (NPI).
Responsibilities
- Design for Excellence (DfX) & Technical Transfer
- Participate in early-stage design reviews, providing DFM, DFA, DFR, DFT, and DFS recommendations to identify manufacturability, quality, and supply chain risks
- Work closely with R&D engineers and scientists to translate product requirements into manufacturable designs
- Support engineering deliverables by completing BOMs, CAD drawings, and sourcing data within the PLM system
- Generate, review and execute Engineering Change Orders (ECOs) during pilot manufacturing
- Process & Test Development
- Develop, qualify, and optimize scalable manufacturing and assembly processes to ensure build consistency and quality control
- Design, build, and validate custom assembly tooling, fixtures, and test stands
- Develop detailed work instructions, standard operating procedures, and technical documentation for production readiness
- Collaborate with contract manufacturers (CMs) and internal teams to prepare operations for product transition
- Pilot Manufacturing & NPI Project Execution
- Lead prototype builds and pilot manufacturing runs, managing NPI schedules, design transfer deliverables, and milestone targets
- Execute process validations (IQ/OQ/PQ) and publish performance reports
- Utilize PLM and QMS systems (e.g., Arena) to maintain efficient workflow and compliance standards
- Root Cause Analysis & Continuous Improvement
- Lead structured root cause analyses and corrective action implementations for process, tool, or product failures
- Identify and drive continuous improvement initiatives to enhance yield, reduce cycle time, and lower build costs
Requirements
- Education: B.S. in Electrical, Mechanical, or related engineering discipline (M.S. preferred)
- Experience: 5+ years of hands-on NPI experience in capital equipment, semiconductor equipment (WFE), optical, or medical device industries
- Technical Skills:
- Proven experience releasing prototype designs into pilot and full production lifecycles
- Strong hands-on troubleshooting skills for complex, multi-disciplinary electro-mechanical equipment
- Demonstrated application of methodical root cause analysis frameworks (e.g., 8D, 5-Why, Fishbone)
- Experience utilizing CAD, ERP/MRP, and PLM/QMS software tools
- Soft Skills:
- Excellent project management, leadership, and cross-functional communication skills with the ability to convey complex technical concepts to non-technical stakeholders
Preferred Qualifications
- Tools & Software: Proficiency with SolidWorks, NetSuite ERP/MRP, and Arena PLM/QMS
- Process Knowledge: In-depth knowledge of advanced fabrication, assembly, and functional testing methods
- Certifications: PMP, PE, Lean, or Six Sigma Black/Green Belt
Benefits
- Health Care Plan (Medical, Dental & Vision)
- Retirement Plan (401k, IRA)
- Bonus Plan eligible
- Paid Time Off (Vacation, Sick & Public Holidays)
- Life Insurance (Basic, Voluntary & AD&D)
- Family Leave (Maternity, Paternity)
- Free Food & Snacks
- Stock Option Plan
- Short Term & Long Term Disability
Pay
Base salary $160,000 - $175,000