Senior Mechanical Engineer (Finite Element Analysis Focus)

About the role

The Mechanical Engineer supports advanced engineering analysis and research efforts focused on complex mechanical systems and assemblies, with a strong emphasis on finite element modeling and simulation. This role involves performing high-fidelity structural and multiphysics analyses to support critical programs, including those involving large-scale, highly complex models and novel engineering challenges.

Responsibilities

• Perform advanced finite element modeling and analysis (FEA) on complex mechanical assemblies and systems
• Develop and implement custom scripts and user subroutines for simulation
• Conduct structural, fracture mechanics, and multiphysics analyses of metal, non-metal, and composite components and assemblies
• Analyze material, fastener, and joint allowables data per MMPDS guidelines
• Write, review, and present MMPDS Agenda Items at bi-annual meetings
• Support critical programs requiring high-confidence analyses
• Compile and evaluate design and test data and prepare technical recommendations
• Prepare reports and present findings to stakeholders
• Participate in technical conferences, peer review panels, industry committee meetings, and other forums to increase company visibility
• Lead or support technical projects and ensure quality and schedule adherence
• Mentor junior engineers and guide analysis methodology

Qualifications

• Bachelor’s degree or higher in a relevant technical field
• Five plus years of experience in a safety focused industry such as aerospace, nuclear, or power generation with experience in structual design
• Demonstrated experience in advanced FEA on complex systems
• Strong background in structural analysis or fracture mechanics
• Experience with scripting or custom simulation tools
• Strong communication skills
• Experience mentoring junior staff
• Willingness and ability to learn new modeling software

Preferred Qualifications

• Experience with large-scale, high-complexity models
• Proficiency in Abaqus and ANSYS
• Experience supporting government or defense programs
• Background in nuclear, aerospace, marine, and/or automotive industries
• Subject Matter Expertise in at least two of the following: Fatigue, Damage Tolerance, Fastener Analysis, Joint Allowables Development, Machine Design
• Multiphysics modeling experience

Benefits

Battelle offers a comprehensive benefits package, including a flexible work schedule, enhanced work flexibility, paid time off, wellness incentives, and tuition assistance. We also provide coverage for partners, gender-affirming care, and family formation support, along with a 401(k) retirement savings plan. For most employees, we offer 5 percent matching on contributions to the 401(k) plan, and additional matching if you contribute more than 5 percent. Additionally, we provide vaccinations and safety protocols based on job duties, work location, and/or clients' requirements.

Pay

The salary range for this role is $82,000 - $117,000 per year, in addition to our comprehensive benefits package. A candidate’s salary is determined by various factors, including but not limited to education, relevant work experience, skills, and certifications. Salary ranges may vary based on geographic location and market conditions.