Jobs · Engineering · South Carolina

Senior Manufacturing Process Engineer

BD · Sumter, SC · 3 wk ago
On-siteEngineeringFull-time
We need to output only HTML fragment, with headings

for sections: About the role, Responsibilities, Requirements, Qualifications, Skills, Benefits, Pay, Schedule. Only include sections that have real specific content. The posting includes: Job Description (overview), Essential Responsibilities (list), Required Qualifications, Preferred Qualifications, Key Performance Areas, Success Measures, Work Environment (some details), Why Join Us? (culture), Additional info like Work Shift (maybe schedule?), but not explicit pay or benefits. There's no explicit Pay or Benefits. There's no explicit Schedule (though "Work Shift" appears but no detail). So we should not create Pay, Schedule, Benefits sections unless actual content. We need sections: About the role (maybe from Job Description paragraph). Responsibilities (Essential Responsibilities). Requirements (maybe Required Qualifications). Qualifications (maybe Preferred Qualifications). Skills (maybe Required Skills? Not given explicitly; there is "Required Skills Optional Skills" but no list). Could combine Required Qualifications and Preferred Qualifications into Requirements and Qualifications sections. Skills maybe not present; we could omit Skills if no specific content. However we could include "Key Performance Areas" as Skills? But better to follow instruction: include a section only when posting has real specific content. So we will include About the role, Responsibilities, Requirements, Qualifications. Possibly also "Work Environment" but not a standard heading; we could put under About the role or maybe as a separate section? Not in list of allowed headings. The allowed headings are only those listed. So we must map content to those headings. If content doesn't fit, we may need to omit or incorporate into existing sections. For Work Environment details (smoke-free, PPE), we could put under About the role or maybe under Responsibilities? Not ideal but we can include a paragraph under About the role. Why Join Us? could be under About the role as well. We must not repeat job title as heading. No Job ID. We must use
  • for any list of duties/requirements/benefits. So Responsibilities list items should be
    • . Required Qualifications list maybe also
      • . Preferred Qualifications also list. We must preserve all substantive information; do not invent or summarize away detail. So we need to keep all details from the posting. We need to output only HTML fragment, no /, no markdown fences. Let's extract content. Job Description paragraph: "We Are The People Who Give Possibilities Purpose BD is one of the largest global medical technology companies in the world. Advancing the world of health™ is our Purpose, and it’s no small feat. It takes the imagination and passion of all of us—from design and engineering to the manufacturing and marketing of our billions of MedTech products per year—to look at the impossible and find transformative solutions that turn dreams into possibilities. Job Description The Senior Manufacturing Process Engineer is responsible for leading manufacturing process improvements, automation initiatives, capital projects, and operational excellence programs within a regulated medical device manufacturing environment. Reporting to the Senior Technical Leader, this position drives strategic Continuous Improvement and Cost-to-Win initiatives through data-driven analysis of Overall Equipment Effectiveness (OEE), waste, quality losses, and equipment performance. This role serves as a technical leader focused on improving production capacity, product quality, regulatory compliance, equipment reliability, and manufacturing costs while ensuring adherence to FDA Quality System Regulations (QSR), ISO 13485 requirements, and internal quality standards. The Senior Manufacturing Process Engineer collaborates closely with Operations, Quality, Maintenance, Validation, Regulatory Affairs, Supply Chain, and R&D to deliver sustainable business results and support the manufacture of safe and effective medical devices." We can put that as

        under About the role. Essential Responsibilities: list of bullet points under headings: Manufacturing Excellence & Lean Operations, Process Engineering & Equipment Optimization, Capital Projects & Capacity Expansion, Manufacturing Support & Technical Leadership. Each has multiple sentences. We need to turn each bullet into

      • . The content includes multiple sentences; we can keep them as is inside
      • . Should we split each sentence? Probably each bullet point is a heading with sub-bullets? The text: "Manufacturing Excellence & Lean Operations Lead Lean Manufacturing and Continuous Improvement initiatives focused on eliminating waste, improving productivity, reducing cost, and enhancing product quality.Analyze manufacturing performance data to identify opportunities associated with OEE losses, scrap generation, downtime, quality defects, and process variation.Lead Cost-to-Win programs that deliver measurable improvements in manufacturing efficiency, material utilization, labor productivity, and operational costs.Utilize Lean, Six Sigma, and root cause analysis methodologies to resolve chronic manufacturing challenges and improve process capability.Facilitate Kaizen events, and continuous improvement projects across manufacturing operations." That seems like a set of responsibilities under that heading. We could treat each sentence as a separate
      • . But the instruction: "Use
        • for any list of duties/requirements/benefits". The posting already has headings within responsibilities; we could keep the heading as plain text before the
            . But we cannot add extra headings not allowed? We could include the heading as plain text (not

            ) inside the
          • ? Better to keep the heading as plain text before the list. However the instruction only restricts headings to

            for section headings; we can still have other headings like

            ? Not mentioned. Safer to avoid extra headings; we can just list each responsibility as
          • and include the heading text as part of the
          • . But that may lose structure. However we must preserve all substantive information; we can include the heading as part of the
          • text. Thus for each major heading we can create a
          • that starts with the heading bold? But we cannot add markdown; we can just include the heading as plain text. Let's extract each responsibility block: Manufacturing Excellence & Lean Operations: - Lead Lean Manufacturing and Continuous Improvement initiatives focused on eliminating waste, improving productivity, reducing cost, and enhancing product quality. - Analyze manufacturing performance data to identify opportunities associated with OEE losses, scrap generation, downtime, quality defects, and process variation. - Lead Cost-to-Win programs that deliver measurable improvements in manufacturing efficiency, material utilization, labor productivity, and operational costs. - Utilize Lean, Six Sigma, and root cause analysis methodologies to resolve chronic manufacturing challenges and improve process capability. - Facilitate Kaizen events, and continuous improvement projects across manufacturing operations. Process Engineering & Equipment Optimization: - Design, troubleshoot, validate, and optimize automated assembly and manufacturing equipment used in medical device production. - Improve equipment reliability, process capability, and throughput while maintaining compliance with product specifications and quality system requirements. - Lead investigations and corrective actions related to equipment performance, process deviations, and quality events. - Support continuous improvement of high-speed automated assembly systems, including synchronous and asynchronous platforms, servo-controlled equipment, pneumatic systems, and cam-driven equipment. - Develop and implement process controls that reduce variability and improve product quality. Capital Projects & Capacity Expansion: - Lead capital equipment projects from concept, justification, and procurement through installation, validation, commissioning, and production release. - Prepare capital appropriation requests and business cases that demonstrate operational and financial benefits. - Manage project schedules, budgets, contractors, vendors, and internal resources to ensure successful execution. - Support capacity expansion initiatives to meet growing customer demand and business objectives. Manufacturing Support & Technical Leadership: - Provide technical leadership and support for daily manufacturing operations. - Partner with Production, Maintenance, and Quality personnel to rapidly address production issues and minimize operational disruptions. - Direct the activities of technicians, machinists, maintenance personnel, contractors, and vendors during equipment modifications and installations. - Train operators, technicians, and support personnel on new equipment, processes, and procedures. Now Required Qualifications: - Bachelor's Degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or related Engineering discipline. - Minimum of 3 years of manufacturing engineering experience in a regulated manufacturing environment. - Experience supporting high-speed automated manufacturing and assembly equipment. - Strong understanding of: - OEE performance metrics - Lean Manufacturing principles - Root cause analysis methodologies - Statistical process control - Process capability and variation reduction - Experience managing multiple projects and priorities simultaneously. - Strong mechanical troubleshooting and problem-solving skills. We need to format as list. The sub-bullets under Strong understanding of could be nested list? But we can just list them as separate
          • items. Preferred Qualifications: - Experience in medical device, pharmaceutical, biotechnology, or highly regulated manufacturing environments. - Experience working within FDA-regulated and ISO 13485-certified facilities. - Lean Manufacturing certification. - Six Sigma Green Belt or Black Belt certification. - Experience with validation protocols (IQ/OQ/PQ), CAPA systems, and change management processes. - Capital project management experience involving automated manufacturing systems. Key Performance Areas: maybe could be under Skills? But not required. Could be under Qualifications? Might be considered as Skills. However we have no explicit Skills section; we could create a Skills section and list these as
          • . The instruction: Use

            for section headings (e.g. About the role, Responsibilities, Requirements, Qualifications, Skills, Benefits, Pay, Schedule). So Skills is allowed. We have Key Performance Areas list; we can treat that as Skills. Also Success Measures could be under Skills as well? But we might combine. Better to include Skills section with the Key Performance Areas and Success Measures combined? But we must not invent or summarize away detail; we need to preserve all substantive information. So we need to include both Key Performance Areas and Success Measures as separate lists maybe under Skills? Could create two subheadings inside Skills? Not allowed headings besides

            . Could just list all items under Skills as a single list, preserving detail. Let's extract Key Performance Areas: - OEE Improvement and Loss Elimination - Cost-to-Win Savings Achievement - Scrap and Waste Reduction - Equipment Reliability and Uptime - Manufacturing Capacity Expansion - Quality Improvement and Defect Reduction - Regulatory and Validation Compliance - Capital Project Execution - Lean Manufacturing Deployment - Continuous Improvement Leadership Success Measures: - Equipment availability, performance, and quality metrics. - Manufacturing cost reduction and productivity gains. - Scrap, rework, and material waste reduction. - Process capability and product quality. - Capital project execution and return on investment. - Compliance with FDA, ISO 13485, and internal quality system requirements. We can combine them as Skills list. Work Environment: includes smoke-free campus, PPE requirements, shoes steel toe, etc. This could be placed under About the role as a paragraph. Why Join Us?: also under About the role. Work Shift: appears but no detail; we should not create Schedule section unless specific content. There's "Work Shift" label but no detail; we can ignore. Now construct HTML. We'll have:

            About the role

            ... (job description paragraph plus why join us and work environment)

            Responsibilities

            • ... each responsibility

            Requirements

            • ... required qualifications

            Qualifications

            • ... preferred qualifications

            Skills

            • ... key performance areas and success measures
            We must not repeat job title as heading. Good. Now ensure we preserve all substantive information. Let's craft the About the role paragraph. Combine: "We Are The People Who Give Possibilities Purpose BD is one of the largest global medical technology companies in the world. Advancing the world of health™ is our Purpose, and it’s no small feat. It takes the imagination and passion of all of us—from design and engineering to the manufacturing and marketing of our billions of MedTech products per year—to look at the impossible and find transformative solutions that turn dreams into possibilities. Job Description The Senior Manufacturing Process Engineer is responsible for leading manufacturing process improvements, automation initiatives, capital projects, and operational excellence programs within a regulated medical device manufacturing environment. Reporting to the Senior Technical Leader, this position drives strategic Continuous Improvement and Cost-to-Win initiatives through data-driven analysis of Overall Equipment Effectiveness (O

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