Jobs · Engineering · Wisconsin

Senior Manufacturing Process Engineer

Badger Meter · Milwaukee, WI · 2 wk ago
EngineeringFull-time

About the role

We are seeking a Senior Manufacturing Process Engineer to lead process development, validation, and optimization in a dynamic manufacturing environment. This role plays a key role in defining and implementing structured engineering systems, driving high-impact projects, and fostering a culture of continuous improvement.

Responsibilities

  • Define, implement, and continuously improve structured engineering systems for process development, validation, and control
  • Establish standard methodologies for process window development, documentation, and data-driven decision making
  • Lead complex process development, mold validation, and troubleshooting activities
  • Develop robust, data-driven process windows that ensure repeatability and stability
  • Align validation outcomes with production-ready process definitions
  • Lead structured validation activities to define process windows and ensure processes are capable across expected operating ranges
  • Apply scientific molding principles to establish and validate process windows
  • Provide technical leadership in resolving complex molding issues, including process instability, variation, and production disruptions
  • Apply structured, data-driven root cause analysis to improve quality, yield, and efficiency
  • Ensure processes operate within validated process windows and defined control limits to maintain stability, repeatability, and consistency across production
  • Mentor and develop engineers, reinforcing strong engineering discipline and execution
  • Partner with Production, Tooling, Quality, and Supply Chain to ensure process capability and alignment
  • Provide hands-on technical support during critical launches, trials, and production disruptions, stepping in to stabilize processes and restore performance when needed

Requirements

7+ years of manufacturing or process engineering experience

Strong expertise in process development, validation, and troubleshooting

Proven ability to lead projects and influence cross-functional teams

Analytical, data-driven mindset with a passion for continuous improvement

Experience mentoring or developing technical talent

Preferred: Experience in plastics or injection molding is strongly preferred. However, candidates with related manufacturing backgrounds—such as machining, castings, or other complex process environments—are strongly encouraged to apply.

Qualifications

Education: Bachelor’s degree in Mechanical Engineering, Chemical Engineering, Materials Science, or a related field

Experience: 7+ years of relevant experience in manufacturing or process engineering

Skills

Process development and validation

Data-driven decision making

Project management

Root cause analysis

Technical leadership

Benefits

Competitive total rewards package including:

  • Annual bonus eligibility
  • Annual pay increases
  • Comprehensive health, vision, and dental coverage
  • 15 days paid time off plus 11 paid holidays
  • Two ways to save for retirement: 25 cents for every dollar contributed to the plan, up to 7% of eligible compensation, and an additional 5% contribution from the company
  • Access to a certified financial planner to help ensure your money is working for you, at no cost
  • Employer-paid benefits including: Employee Assistance Program (EAP), Basic Group Life Insurance, Short Term Disability, and more
  • Voluntary benefits including: Additional Life Insurance, Long Term Disability, Accident and Critical Illness coverage, Health Savings Account (HSA), and Flexible Spending Account (FSA) options
  • Tuition reimbursement up to $5,250

Pay

Competitive salary

Schedule

Full-time

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